Kawasaki Ninja Service Manual: DFI Parts Location

Kawasaki Ninja Service Manual / Fuel System (DFI) / DFI Parts Location

Main Throttle Sensor [A] Subthrottle Sensor [B] Idle Speed Control Valve Actuator [C] Subthrottle Valve Actuator [D] Intake Air Pressure Sensor #2 [E] Stick Coils #1, #2, #3, #4 [F] Air Switching Valve [G] Intake Air Pressure Sensor #1 [H]

DFI Parts Location


Water Temperature Sensor [A] Primary Fuel Injectors #1, #2, #3, #4 [B]

DFI Parts Location


Battery [A] Exhaust Butterfly Valve Actuator [B] ECU Fuse 15 A [C] Immobilizer (Equipped Models)/Kawasaki Diagnostic System Connector [D] Vehicle-down Sensor [E]

DFI Parts Location


ECU [A] Relay Box [B] (Fuel Pump Relay, Radiator Fan Relay)

DFI Parts Location


Fuel Pump [A]

DFI Parts Location


Secondary Fuel Injectors #1, #2, #3, #4 [A] Intake Air Temperature Sensor [B]

DFI Parts Location


Crankshaft Sensor [A]

DFI Parts Location


Gear Position Switch [A]

DFI Parts Location


Ignition Key [A] (Transponder, Immobilizer System Equipped Models) Immobilizer Antenna [B] (Equipped Models) Ignition Switch [C] Warning Indicator Light (LED) [D]

DFI Parts Location


Immobilizer Amplifier [A] (Equipped Models) Air Intake Solenoid Valve [B] (Other than US, CA and CAL Models)

DFI Parts Location


Oxygen Sensor [A] (Equipped Models)

DFI Parts Location


Front Wheel Rotation Sensor [A]

DFI Parts Location


Rear Wheel Rotation Sensor [A]

DFI Parts Location


Specifications

Specifications


Terminal Numbers of ECU Connectors
1. Subthrottle Valve Actuator: Y/BK 2. Subthrottle Valve Actuator: BK/O 3. Unused 4. Front Wheel Rotation Sensor Signal: G/Y 5. Unused 6. Starter Lockout Switch: R/G 7. Gear Position Switch: ...

Special Tools and Sealant
Oil Pressure Gauge, 5 kgf/cm²: 57001-125 Hand Tester: 57001-1394 Needle Adapter Set: 57001-1457 Extension Tube: 57001-1578 Fuel Pressure Gauge Adapter: 57001-1593 Fuel Hose: 57001- ...

Other materials:

Operational Cautions
1. Do not put two keys of any immobilizer system on the same key ring. 2. Do not submerge any key in water. 3. Do not expose any key to excessively high temperature. 4. Do not place any key close to magnet. 5. Do not place a heavy item on any key. 6. Do not grind any key or alter its ...

Crankshaft Main Bearing Insert/Journal Wear Inspection
Split the crankcase (see Crankcase Splitting). Cut strips of plastigage to journal width. Place a strip on each journal parallel to the crankshaft installed in the correct position. Tighten the crankcase bolts to the specified torque (see Crankcase Assembly). NOTE Do not turn ...

Clutch Lever Installation
Install the clutch lever so that the mating surface [A] of the clutch lever clamp is aligned with the punch mark [B] of the handlebar. Tighten the upper clamp bolt first, and then the lower clamp bolt. Torque - Clutch Lever Clamp Bolts: 7.8 N·m (0.80 kgf·m, 69 in·lb) There will be ...