

10. US, CA, CAL and AU Models 11. ZX1000JD/KD G: Apply grease.
L: Apply a non-permanent locking agent.
R: Replacement Parts S: Follow the specified tightening sequence.

1. US, CA and CAL Models
2. ZX1000J Model
3. ZX1000K Model
4. AU Model
5. Face the large diameter side rearward.
L: Apply a non-permanent locking agent.
R. Replacement Parts


Frame
SeatsCylinder (Upper Crankcase) Wear Inspection
Split the crankcase (see Crankcase Splitting).
Remove the pistons (see Piston Removal).
Assemble the cylinder (upper crankcase) [A], the cylinder
head [B] and the cylinder head gasket [C].
Tighten the cylinder head bolts (see Cylinder Head Installation
in the Engine Top End chapter).
...
Premuffler Chamber Removal
Remove:
Muffler Body (see Muffler Body Removal)
Right Lower Fairing (see Lower Fairing Removal in the
Frame chapter)
Front Seat (see Front Seat Removal in the Frame chapter)
Oxygen Sensor (Equipped Models) (see Oxygen Sensor
Removal (Equipped Models) in the Electrical System
chapter ...
Camshaft Removal
Remove:
Cylinder Head Cover (see Cylinder Head Cover Removal)
Crankshaft Sensor Cover (see Crankshaft Sensor Removal
in the Electrical System chapter)
Using a wrench on the timing rotor bolt [A], turn the crankshaft
clockwise until the line [B] (TDC mark for #1,4 pistons)
on the timin ...