Do not remove the nozzle assy from the air cleaner housing.
Be sure to place a piece of cloth around the fuel outlet pipe of the fuel pump and the delivery pipe of the throttle body assy.
| WARNING Fuel is flammable and explosive under certain conditions and can cause severe burns. Be prepared for fuel spillage; any spilled fuel must be completely wiped up immediately. When the fuel hose is disconnected, fuel spills out from the hose and the pipe because of residual pressure. Cover the hose connection with a piece of clean cloth to prevent fuel spillage. |
Connect a commercially available vacuum/pressure pump [A] to the nipple of the delivery pipe [B] with the fuel hose [C] (both ends with the clamps [D]) as shown in the figure.
Rear View [E]
Apply soap and water solution to the areas [J] as shown in the figure.
Watching the pressure gauge, squeeze the pump lever, and build up the pressure until the pressure reaches the maximum pressure.
Injector Fuel Line Maximum Pressure Standard: 300 kPa (3.06 kgf/cm², 43 psi)
NOTICE
During pressure testing, do not exceed the maximum pressure for which the system is designed.
Watch the gauge for at least 6 seconds.
If the pressure holds steady, the fuel line is good.
If the pressure drops at once or if bubbles are found in the area, the fuel line is leaking. Replace the delivery pipe assy, injectors and related parts.
Install: Primary and Secondary Fuel Hoses (see Fuel Hose Replacement in the Periodic Maintenance chapter) Air Cleaner Housing (see Air Cleaner Housing Removal) Fuel Tank (see Fuel Tank Removal)
Start the engine and check for fuel leakage.
Fuel Injector Circuit
1. Ignition Switch
2. Engine Stop Switch
3. Secondary Fuel Injector #1
4. Secondary Fuel Injector #2
5. Secondary Fuel Injector #3
6. Secondary Fuel Injector #4
7. Primary Fuel Injector #1
8. Primary Fuel Injector #2
9. Primary Fuel Injector #3
10. Primary Fuel Injector #4
11. Joint Connector E
12. ECU
13. Engine Ground
14. Battery
15. Starter Relay
16. Main Fuse 30 A
17. ECU Fuse 15 A
18. Frame Ground 2
19. Frame Ground 1
20. Fuel Pump Relay
21. Relay Box
22. Fuse Box 1
23. Ignition Fuse 15 A
24. Joint Connector F
Fuel Injector Output Voltage Inspection
Throttle Grip and CablesWindshield and Other Plastic Parts
After washing use a soft cloth to
gently dry plastic parts. When dry,
treat the windshield, headlight lens,
and other nonpainted plastic parts with
an approved plastic cleaner/polisher
product.
NOTICE
Plastic parts may deteriorate
and break if they come in contact
with chemical substances
...
Axle Inspection
Remove the front and rear axles (see Front/Rear Wheel
Removal).
Visually inspect the front and rear axle for damages.
If the axle is damaged or bent, replace it.
Place the axle in V blocks that are 100 mm (3.94 in.) [A]
apart, and set a dial gauge [B] on the axle at a point
halfway ...
Valve Clearance Adjustment
To change the valve clearance, remove the camshafts
(see Camshaft Removal in the Engine Top End chapter)
and valve lifters.
Replace the shim with one of a different thickness.
NOTE
Mark and record the locations of the valve lifters and
shims so that they can be reinstalled in their ...