Use a vernier caliper at several points around the piston.
Piston Ring Groove Width Standard:
Top [A] 0.82 
0.84 mm (0.0323
0.0331 in.)
Second [B] 0.82 
0.84 mm
(0.0323 
0.0331 in.)
Service Limit:
0.92 mm (0.036 in.)
Second 0.92 mm (0.036 in.)
If the width of any of the two grooves is wider than the service limit at any point, replace the piston.
Piston Ring, Piston Ring Groove Wear Inspection
Piston Ring Thickness InspectionSwingarm Installation
Visually inspect the chain guide [A].
Replace the chain guide if it shows any signs of abnormal
wear or damage.
Apply a non-permanent locking agent to the threads of
the chain guide bolt [B].
Apply plenty of grease to the lip of the oil seals [A].
Be sure to install the oil seals ...
Tightening Sequence
Generally, when installing a part with several bolts, nuts,
or screws, start them all in their holes and tighten them to
a snug fit. Then tighten them according to the specified sequence
to prevent case warpage or deformation which can
lead to malfunction. Conversely when loosening the bolts,
n ...
Information for Coolant
To protect the cooling system (consisting
of the aluminum engine and
radiator) from rust and corrosion, the
use of corrosion and rust inhibitor
chemicals in the coolant is essential. If
coolant containing corrosion and rust
inhibitor chemicals are not used, over
a period of time, the cooling ...