Kawasaki Ninja

Kawasaki Ninja Service Manual: Special Tools

Kawasaki Ninja Service Manual / Steering / Special Tools

Bearing Puller: 57001-135


Head Pipe Outer Race Press Shaft: 57001-1075


Steering Stem Nut Wrench: 57001-1100


Bearing Driver Set: 57001-1129


Steering Stem Bearing Driver, 42.5:
57001-1344


Steering Stem Bearing Driver Adapter, 41.5:
57001-1345


Head Pipe Outer Race Driver, 55:
57001-1446


Exploded View
11. ZX1000JD/KD AD: Apply adhesive. AL: Tighten the two clamp bolts alternately two times to ensure even tightening torque. G: Apply grease. L: Apply a non-permanent locking agent. ...

Steering
Steering Inspection Refer to the Steering Play Inspection in the PeriodicMaintenance chapter. Steering Adjustment Refer to the Steering Play Adjustment in the Periodic Maintenance chapt ...

Other materials:

Rocker Arm Installation
Install the both rocker arms [A] so that their marks [B] face left side. Replace the tie-rod nut, rear shock absorber nut and rocker arm nut with new ones. Apply grease to the inside of the oil seals. Tighten: Torque - Rocker Arm Nut: 34 N·m (3.5 kgf·m, 25 ft·lb) Tie-Rod ...

Wear Inspection
Remove the left front footpeg bracket bolts. A. Front Footpeg Bracket B. Bolts Remove the bolts and chain cover. A. Bolts B. Chain Cover Stretch the chain taut either by using the chain adjusters, or by hanging a 10 kg (22 lb) weight on the chain. Measure the lengt ...

Fuel Tank and Cap Inspection
Visually inspect the gasket [A] on the tank cap for any damage. Replace the gasket if it is damaged. Check to see if the water drain pipe [B] and fuel breather pipe [C] in the tank are not clogged. Check the tank cap breather also. If they are clogged, remove the tank and drain it ...