Kawasaki Ninja Service Manual: Special Tools

Kawasaki Ninja Service Manual / Steering / Special Tools

Bearing Puller: 57001-135


Head Pipe Outer Race Press Shaft: 57001-1075


Steering Stem Nut Wrench: 57001-1100


Bearing Driver Set: 57001-1129


Steering Stem Bearing Driver, 42.5:
57001-1344


Steering Stem Bearing Driver Adapter, 41.5:
57001-1345


Head Pipe Outer Race Driver, 55:
57001-1446


Exploded View
11. ZX1000JD/KD AD: Apply adhesive. AL: Tighten the two clamp bolts alternately two times to ensure even tightening torque. G: Apply grease. L: Apply a non-permanent locking agent. ...

Steering
Steering Inspection Refer to the Steering Play Inspection in the PeriodicMaintenance chapter. Steering Adjustment Refer to the Steering Play Adjustment in the Periodic Maintenance chapt ...

Other materials:

Oil Cooler Installation
Replace the O-ring [A] with a new one. Apply grease to the new O-ring. Install the water hoses and hose clamps [A] as shown in the figure. Water Hose (About 300 mm, 11.8 in.) [B] Water Hose (About 130 mm, 5.1 in.) [C] Yellow Paint [D] Tighten: Torque - Water Hose Clamp S ...

Valve Seat Inspection
Remove the valve (see Valve Removal). Check the valve seating surface [A] between the valve [B] and valve seat [C]. Measure the outside diameter [D] of the seating pattern on the valve seat. If the outside diameter is too large or too small, repair the seat (see Valve Seat Repair). Val ...

Air Cleaner Housing Assembly
Install the ducts to the air cleaner housing. Fit the projections [A] of the duct into the slits [B] on the air cleaner housing. Tighten the screws [A]. Torque - Air Cleaner Housing Duct Screws: 1.1 N·m (0.11 kgf·m, 10 in·lb) Install: Air Cleaner Gasket [A] Duct [B] ...