Kawasaki Ninja Service Manual: Special Tools

Kawasaki Ninja Service Manual / Steering / Special Tools

Bearing Puller: 57001-135


Head Pipe Outer Race Press Shaft: 57001-1075


Steering Stem Nut Wrench: 57001-1100


Bearing Driver Set: 57001-1129


Steering Stem Bearing Driver, 42.5:
57001-1344


Steering Stem Bearing Driver Adapter, 41.5:
57001-1345


Head Pipe Outer Race Driver, 55:
57001-1446


Exploded View
11. ZX1000JD/KD AD: Apply adhesive. AL: Tighten the two clamp bolts alternately two times to ensure even tightening torque. G: Apply grease. L: Apply a non-permanent locking agent. ...

Steering
Steering Inspection Refer to the Steering Play Inspection in the PeriodicMaintenance chapter. Steering Adjustment Refer to the Steering Play Adjustment in the Periodic Maintenance chapt ...

Other materials:

Oil Pump Installation
Install the outer rotor [A] into the crankcase. Assemble: Oil (Water) Pump Shaft [B] Pin [C] Inner Rotor [D] To prevent dropping, apply grease to the pin. Install the inner rotor assembly into the crankcase. Fit the slot [E] onto the projection [F]. Replace the O-ring [A ...

Starter Clutch Installation
Replace the O-ring [A] with a new one and apply grease. Apply molybdenum disulfide grease to the starter clutch shaft [B]. Install: Starter Clutch [C] Spacer (Small Diameter) [D] Spacer (Large Diameter) [E] Starter Clutch Shaft Starter Clutch Shaft Holder [F] Turn the O-ring si ...

Antenna Resistance Inspection
Turn the ignition switch to OFF. Remove the air cleaner housing (see Air Cleaner Housing Removal in the Fuel System (DFI) chapter). Disconnect the antenna lead connector [A]. Measure the antenna resistance. Antenna Resistance Connections: BK lead ←→ BK/W lead Standard: Ab ...