Kawasaki Ninja Service Manual: Special Tools

Kawasaki Ninja Service Manual / Steering / Special Tools

Bearing Puller: 57001-135


Head Pipe Outer Race Press Shaft: 57001-1075


Steering Stem Nut Wrench: 57001-1100


Bearing Driver Set: 57001-1129


Steering Stem Bearing Driver, 42.5:
57001-1344


Steering Stem Bearing Driver Adapter, 41.5:
57001-1345


Head Pipe Outer Race Driver, 55:
57001-1446


Exploded View
11. ZX1000JD/KD AD: Apply adhesive. AL: Tighten the two clamp bolts alternately two times to ensure even tightening torque. G: Apply grease. L: Apply a non-permanent locking agent. ...

Steering
Steering Inspection Refer to the Steering Play Inspection in the PeriodicMaintenance chapter. Steering Adjustment Refer to the Steering Play Adjustment in the Periodic Maintenance chapt ...

Other materials:

Master Cylinder Inspection (Visual Inspection)
Remove the master cylinders (see Front/Rear Master Cylinder Removal). Disassemble the front and rear master cylinders (see Master Cylinder Rubber Parts Replacement in the Periodic Maintenance chapter). Check that there are no scratches, rust or pitting on the inner wall [A] of each ma ...

Tire Removal
Remove: Wheels (see Front/Rear Wheel Removal) Valve Core (Let out the air) To maintain wheel balance, mark the valve stem position on the tire with chalk so that the tire can be reinstalled in the same position. Chalk Mark or Yellow Mark [A] Valve Stem [B] Align [C] Lu ...

Caliper Fluid Seal Damage
The fluid seal (piston seal) [A] is placed around the piston to maintain clearance between the pad and the disc. If the seal is in a poor condition, it could lead the pad to wear excessively or the brake to drag, which may cause the temperature of the discs or the brake fluid to increase. Re ...