

Connecting Rod Big End Bearing Insert Selection

Crankshaft Main Bearing Insert Selection

*: The bearing inserts for Nos. 2 and 4 journals have an oil groove, respectively.
Exploded View
Special Tools and SealantsUpper Fairing Assembly Removal
Remove:
Lower Fairings (see Lower Fairing Removal)
Center Inner Fairing (see Center Inner Fairing Removal)
Upper Inner Fairings (see Upper Inner Fairing Removal)
Windshield (see Windshield Removal)
Disconnect the front turn signal light lead connector [A]
(both sides).
Remove the bo ...
Steering Damper Removal
ZX1000JC/KC
Remove:
Steering Damper Mounting Bolts (TORX Bolts) [A]
Washer [B]
Washer and Collar [C]
Steering Damper [D]
ZX1000JD/KD
Remove:
Clamp [A]
Connector [B] (Disconnect)
Steering Damper Mounting Bolts (TORX Bolts) [C]
Washer [D]
Washer and Collar [E]
Elect ...
Front Fork Disassembly
Remove the front fork (see Front Fork Removal (Each
Fork Leg))
Drain the fork oil (see Front Fork Oil Change).
Take the dust seal [A] off the outer tube.
Remove the retaining ring [B].
Separate the outer tube from the inner tube.
Remove the following parts from the inner tube. ...