

Connecting Rod Big End Bearing Insert Selection

Crankshaft Main Bearing Insert Selection

*: The bearing inserts for Nos. 2 and 4 journals have an oil groove, respectively.
Exploded View
Special Tools and SealantsClutch
Clutch Operation Inspection
Pull the clutch lever just enough to take up the free play
[A].
Measure the gap between the lever and the lever holder.
If the gap is too wide, the clutch may not release fully. If
the gap is too narrow, the clutch may not engage fully. In
either case, adjust ...
Steering Damper Removal
ZX1000JC/KC
Remove:
Steering Damper Mounting Bolts (TORX Bolts) [A]
Washer [B]
Washer and Collar [C]
Steering Damper [D]
ZX1000JD/KD
Remove:
Clamp [A]
Connector [B] (Disconnect)
Steering Damper Mounting Bolts (TORX Bolts) [C]
Washer [D]
Washer and Collar [E]
Elect ...
Lower Crankcase Assembly
Install the ball bearing [A] and the oil level inspection window
[B] until they are bottomed
Apply soap and water solution to the oil level inspection
window before installation.
Install the new circlip [C].
Apply a non-permanent locking agent to the oil passage
plug [D].
Tighten: ...