NOTE
In dusty areas, the element should be replaced more frequently than the recommended interval.
| WARNING If dirt or dust is allowed to pass through into the throttle body assy, the throttle may become stuck, possibly causing accident. Replace the air cleaner element according to the maintenance chart. |
NOTICE
If dirt gets through into the engine, excessive engine wear and possibly engine damage will occur.
NOTICE
Use only the recommended air cleaner element (Kawasaki part number 11013-0041). Using another air cleaner element will wear the engine prematurely or lower the engine performance.
Fuel Hose ReplacementHandlebar Removal
Remove:
Steering Damper (see Steering Damper Removal)
Clutch Lever Clamp Bolts [A]
Clutch Lever Assembly [B]
Left Switch Housing [C]
Handlebar Weight [D]
Left Handlebar Grip [E]
Remove:
Front Master Cylinder [A] (see Front Master Cylinder Removal
in the Brakes chapter)
...
Transmission Shaft Assembly
Apply molybdenum disulfide oil solution to the sliding surfaces
of the gears and shafts.
Install the gears and the gear bushings [A] with their holes
[B] aligned.
Replace any circlips removed with new ones.
Install the circlips [A] so that the opening [B] of it is aligned
with ...
Valve Seat Repair
Repair the valve seat with the valve seat cutters [A].
Special Tools - Valve Seat Cutter Holder Bar [B]: 57001
-1128
Valve Seat Cutter Holder, 4.5 [C]: 57001
-1330
[For Exhaust Valve Seat]
Valve Seat Cutter, 45° - 27.5:
57001-1114
Valve Seat Cutter, 32° - 28:
57001-1119
Valve Seat ...
