Kawasaki Ninja Service Manual: Starter Clutch Disassembly

Kawasaki Ninja Service Manual / Crankshaft/Transmission / Starter Clutch / Starter Clutch Disassembly

Remove the starter clutch (see Starter Clutch Removal).
Take the drive gear [A] off the driven gear [B].
Remove the needle bearing [C].
Remove the snap ring [D].
Take the one-way clutch [E] off the driven gear.

Starter Clutch Disassembly

Starter Clutch Installation

Replace the O-ring [A] with a new one and apply grease. Apply molybdenum disulfide grease to the starter clutch shaft [B]. Install: Starter Clutch [C] Spacer (Small Diameter) [D] Spacer ...

Starter Clutch Assembly

Install the one-way clutch [A] to the driven gear. Face the circlip side of the one-way clutch to inside. Install the new snap ring [B] to the one-way clutch. Install the drive gear [C] wh ...

Other materials:

Flap and Rear Fender Rear Removal
Remove: Front and Rear Seat (see Front/Rear Seat Removal) Seat Covers (see Seat Cover Removal) Vehicle-down Sensor Connector [A] Screws [B] Clear the seat lock cable [C] from the seat lock unit [D]. Take off the seat lock unit and the bracket. Remove: Bolts [A] (Both Sides ...

Wiring Diagram (Other than US, CA and CAL without KIBS Models)
ZX1000JC ZX1000JD ...

Fuel Filter Cleaning
The fuel filter [A] is built into the fuel pump and can not be cleaned or checked. If the fuel filter is suspected of clogging or being damaged, replace it with the fuel pump as a set. Fuel Pump Circuit 1. Ignition Switch 2. Engine Stop Switch 3. Joint Connector E 4. ECU 5. Engine G ...