Kawasaki Ninja Service Manual: Air Cleaner Housing Removal

Kawasaki Ninja Service Manual / Fuel System (DFI) / Air Cleaner / Air Cleaner Housing Removal

Remove the fuel tank (see Fuel Tank Removal).
Disconnect the secondary fuel hose [A] from the delivery pipe of the nozzle assy [B] (see Fuel Hose Replacement in the Periodic Maintenance chapter).
Disconnect the secondary fuel injector connectors [C].
Free the lead from the grooves [D].

Air Cleaner Housing Removal

Remove the bolts [A].
For ZX1000JD/KD, remove the ESD ECU from the air cleaner housing.

Air Cleaner Housing Removal

Remove: Clamp [A] Connector [B] Screws [C] Upper Air Cleaner Housing [D] Bolt [E]

Air Cleaner Housing Removal

Remove: ECU (see ECU Removal) Air Cleaner Element (see Air Cleaner Element Replacement in the Periodic Maintenance chapter)
Disconnect: Air Cleaner Drain Hose [A] Breather Hose [B]

Air Cleaner Housing Removal

Loosen the air cleaner housing clamp bolts [A].
Disconnect the hose [B].

Air Cleaner Housing Removal

Separate the air switching valve hose [A] from the lower air cleaner housing [B].

Air Cleaner Housing Removal

Air Cleaner Oil Draining

A drain hose is connected to the bottom of the air cleaner to drain water or oil accumulated in the cleaner part. Visually check the drain hose [A] if the water or oil accumulates. If any wate ...

Air Cleaner Housing Installation

For ZX1000JD/KD, be sure to install the pad [A]. Install the clamp bolt heads [A] inside as shown in the figure. Install the air cleaner housing on the throttle body assy. Push in ...

Other materials:

Rear Master Cylinder Installation
Replace the washers that are on each side of hose fitting with new ones. Install the brake hose [A]. Touch the brake hose to the stopper [B] of the rear master cylinder. Tighten: Torque - Brake Hose Banjo Bolt: 25 N·m (2.5 kgf·m, 18 ft·lb) Install the master cylinder, the brack ...

KIBS Hydraulic Unit Installation
NOTICE Brake fluid quickly ruins painted plastic surfaces; any spilled fluid should be completely washed away immediately. Install the KIBS hydraulic unit together with the bracket. Before installing the brake pipe, check to see that there is no damage on the threads of the brake pipe joi ...

Check 3-4: Turn Signal Indicator Light (LED) Inspection
Connect the leads in the same circuit as Check 3-2. Connect the terminal [5] to the battery (+) terminal. Connect the terminal [6] to the battery (+) terminal. Check that the turn signal indicator light (LED) [A] goes on. If the indicator light does not go on, replace the meter ...