Air Switching Valve Operation Test
Refer to the Air Suction System Damage Inspection in the Periodic Maintenance chapter.
Air Switching Valve Unit Test
Special Tool - Hand Tester: 57001-1394
Air Switching Valve Resistance
Standard: 20
24 Ω at 20°C (68°F)

If the resistance reading is out of the specified value, replace it with a new one.


If the air switching valve dose not operate as described, replace it with a new one.

NOTE
To check air flow through the air switching valve, just blow through the air switching valve hose (intake side) [C].
Air Switching Valve Circuit

1. ECU
2. Air Switching Valve
3. Ignition Switch
4. Joint Connector F
5. Joint Connector A
6. Fuse Box 1
7. Ignition Fuse 15 A
8. Relay Box
9. ECU Main Relay
10. Frame Ground 1
11. Frame Ground 3
12. Starter Relay
13. ECU Fuse 15 A
14. Main Fuse 30 A
15. Battery
16. Engine Ground
Turn Signal Relay InspectionInner Tube Inspection
Visually inspect the inner tube [A].
If there is any damage, replace the inner tube. Since
damage to the inner tube damages the oil seal, replace
the oil seal whenever the inner tube is replaced.
NOTICE
If the inner tube is badly bent or creased, replace
it. Excessive bending, followed by ...
Release Shaft Installation
Apply grease to the oil seal lips on the upper ridge of the
clutch cover.
Apply engine oil to the needle bearings in the hole of the
clutch cover.
Applymolybdenum disulfide grease to the pusher-holding
portion [A] on the release shaft.
Install the washer [B] and spring [C].
...
Periodic Maintenance Chart
K : Should be serviced by an authorized Kawasaki dealer.
* : For higher odometer readings, repeat at the frequency interval established
here.
# : Service more frequently when operating in severe conditions: dusty, wet,
muddy,
high speed, or frequent starting/stopping.
(e): Emission Rel ...