Kawasaki Ninja Service Manual: Air Switching Valve

Kawasaki Ninja Service Manual / Electrical System / Air Switching Valve

Air Switching Valve Operation Test

Refer to the Air Suction System Damage Inspection in the Periodic Maintenance chapter.

Air Switching Valve Unit Test

Special Tool - Hand Tester: 57001-1394 Air Switching Valve Resistance Standard: 20 24 Ω at 20°C (68°F)


Air Switching Valve Unit Test


If the resistance reading is out of the specified value, replace it with a new one.

Air Switching Valve Unit Test


Air Switching Valve Unit Test


If the air switching valve dose not operate as described, replace it with a new one.

Air Switching Valve Unit Test


NOTE

To check air flow through the air switching valve, just blow through the air switching valve hose (intake side) [C].

Air Switching Valve Circuit

Air Switching Valve Circuit


1. ECU

2. Air Switching Valve

3. Ignition Switch

4. Joint Connector F

5. Joint Connector A

6. Fuse Box 1

7. Ignition Fuse 15 A

8. Relay Box

9. ECU Main Relay

10. Frame Ground 1

11. Frame Ground 3

12. Starter Relay

13. ECU Fuse 15 A

14. Main Fuse 30 A

15. Battery

16. Engine Ground

Turn Signal Relay Inspection
Remove the battery (see Battery Removal). Take the turn signal relay [A] off the rear fender. Disconnect the connector [B]. Connect one 12 V battery and turn signal lights as indicate ...

Air Intake Solenoid Valve
...

Other materials:

Bolt and Nut Tightening
In accordance with the Periodic Maintenance Chart, it is very important to check the tightness of the bolts and nuts listed here. Also, check to see that each cotter pin is in place and in good condition. Please ask your authorized Kawasaki dealer for torque values. 1. Clutch Lever Hol ...

Operating Procedures
Clean the seat area carefully. Coat the seat with machinist’s dye. Fit a 45° cutter into the holder and slide it into the valve guide. Press down lightly on the handle and turn it right or left. Grind the seating surface only until it is smooth. NOTICE Do not grind the seat too ...

Air Cleaner Housing Installation
For ZX1000JD/KD, be sure to install the pad [A]. Install the clamp bolt heads [A] inside as shown in the figure. Install the air cleaner housing on the throttle body assy. Push in the ducts [B] touch the stoppers [C] of the throttle body. Be sure the hoses are routed correctly ...