Kawasaki Ninja Service Manual: Balance Adjustment

Kawasaki Ninja Service Manual / Wheels/Tires / Wheels (Rims) / Balance Adjustment

If the wheel always stops in one position, provisionally attach a balance weight [A] on the rim at the marking using adhesive tape.
Rotate the wheel 1/4 turn [B], and see whether or not the wheel stops in this position. If it does, the correct balance weight is being used.

If the wheel rotates and the weight goes up, replace the weight with the next heavier size. If the wheel rotates and the weight goes down, replace the weight with the next lighter size. Repeat these steps until the wheel remains at rest after being rotated 1/4 turn.

Rotate the wheel another 1/4 turn and then another 1/4 turn to see if the wheel is correctly balanced
Repeat the entire procedure as many times as necessary to achieve correct wheel balance
Permanently install the balance weight.

Balance Adjustment

Balance Inspection

Remove the front and rear wheels (see Front/Rear Wheel Removal). Support the wheel so that it can be spun freely. Spin the wheel lightly, and mark [A] the wheel at the top when the wheel st ...

Balance Weight Removal

Insert a regular tip screwdrivers [A] [B] between the rib [C] and weight [D] as shown in the figure. Pry the balance weight with two screwdrivers and remove the balance weight. Discard the ...

Other materials:

Piston Ring Groove Width Inspection
Measure the piston ring groove width. Use a vernier caliper at several points around the piston. Piston Ring Groove Width Standard: Top [A] 0.82 0.84 mm (0.0323 0.0331 in.) Second [B] 0.82 0.84 mm (0.0323 0.0331 in.) Service Limit: 0.92 mm (0.036 in.) Second 0.92 mm (0.036 in.) ...

Sidestand Switch Operation Inspection
Raise the rear wheel off the ground with the stand (see Rear Wheel Removal in the Wheels/Tires chapter). Inspect the sidestand switch [A] operation accordance to below table. Sidestand Switch Operation If the sidestand switch operation does not work, inspect or replace the foll ...

Front Fork Assembly
Replace the following parts with new ones. Slide Bushing Guide Bushing Oil Seal Install the following parts to the inner tube [A]. Dust Seal [B] Retaining Ring [C] Apply grease to the oil seal lips. Install the oil seal [A] so that the stamp side faces lower side. Insta ...