The fluid seal (piston seal) [A] is placed around the piston to maintain clearance between the pad and the disc. If the seal is in a poor condition, it could lead the pad to wear excessively or the brake to drag, which may cause the temperature of the discs or the brake fluid to increase.
Brake fluid leakage around the pad.
Brakes overheat.
Considerable difference in inner and outer pad wear.
Seal and piston are stuck together.
If the fluid seal is replaced, replace the dust seal [B] as well. Also, replace all seals every other time the pads are changed.
Front Caliper [C] Rear Caliper [D]
Caliper Installation
Rear Caliper Dust Boot and Friction Boot DamageRear Sprocket Warp Inspection
Raise the rear wheel off the ground with the stand so that
it will turn freely.
Set a dial gauge [A] against the rear sprocket [B] near the
teeth as shown in the figure, and rotate [C] the rear wheel
to measure the sprocket runout (warp). The difference
between the highest and lowest di ...
Connecting Rod Installation
NOTICE
To minimize vibration, the connecting rods should
have the same weight mark.
Big End Cap [A]
Connecting Rod [B]
Weight Mark, Alphabet [C]
Diameter Mark [D] (“” or No Mark)
NOTICE
If the connecting rods, big end bearing inserts, or
crankshaft are replaced with new ones, select ...
Idle Speed Control Valve Actuator Installation
Replace the O-ring [A] with a new one.
Apply engine oil to the new O-ring.
Install the idle speed control valve [A] as shown in the
figure.
10° [B]
Tighten:
Torque - Idle Speed Control Valve Actuator Retainer
Screws: 2.06 N·m (0.21 kgf·m, 18 in·lb)
Install th ...