NOTE
Install the needle bearings so that the manufacture’s mark face out.
Press the upper and lower bearings so that the bearing surface [C] is flush with the housing end of clutch cover.
Press the oil seal so that the oil seal surface is flush with the housing end of the clutch cover.
Clutch Cover Disassembly
ClutchBrake Fluid Level Inspection
Check that the brake fluid level in the front brake reservoir
[A] is above the lower level line [B].
NOTE
Hold the reservoir horizontal by turning the handlebar
when checking brake fluid level.
If the fluid level is lower than the lower level line, fill the
reservoir to the upper lev ...
Radiator and Cooling Fan
Check the radiator fins for obstruction
by insects or mud. Clean off
any obstructions with a stream of
low-pressure water.
WARNINGThe cooling fan spins at high
speed and can cause serious
injuries. Keep your hands and
clothing away from the cooling
fan blades at all times.
...
Starter Motor Assembly
Install the positive brush assy [A] and the starter motor
terminal [B] as shown in the figure.
Replace the O-ring [C] with a new one, and install it.
Install:
Brush Springs [A]
Negative Brush Assy [B]
Turn the stopper side [C] to inside.
Tighten:
Torque - Brush Holder S ...