NOTE
Split the crankcase again, measure each clearance between the bearing insert and journal [B] using plastigage (press gauge).
Crankshaft Main Bearing Insert/Journal Clearance
Standard: 0.010 0.034 mm
(0.0004 0.0013 in.)
Service Limit: 0.06 mm (0.0024 in.)
If the clearance is within the standard, no bearing replacement is required.
If the clearance is between 0.035 mm (0.0014 in.) and the service limit (0.06 mm, 0.0024 in.), replace the bearing inserts [A] with inserts painted blue [B]. Check insert/journal clearance with the plastigage. The clearancemay exceed the standard slightly, but it must not be less than the minimum in order to avoid bearing seizure.
If the clearance exceeds the service limit, measure the diameter of the crankshaft main journal.
Crankshaft Main Journal Diameter
Standard: 34.984 35.000 mm
(1.3773 1.3780 in.)
Service Limit: 34.96 mm (1.3764 in.)
If any journal has worn past the service limit, replace the crankshaft with a new one.
If themeasured journal diameters [C] are not less than the service limit, but do not coincide with the original diameter markings [D] on the crankshaft, make new marks on it.
Crankshaft Main Journal Diameter Marks
None 34.984 34.992 mm (1.3773
1.3776 in.)
1 34.993 35.000 mm (1.3777
1.3780 in.)
: Crankshaft Main Journal
Diameter Marks (“1” or No
Mark)
[A]: Crankcase Main Bearing Inside Diameter Marks, “” or no mark.
NOTE
The mark already on the upper crankcase half should almost coincide with the measurement.
Crankcase Main Bearing Inside Diameter Marks
38.000 38.008 mm (1.4961
1.4964 in.)
None 38.009 38.016 mm (1.4964
1.4967 in.)
Size Color [B]
*: The bearing inserts for Nos. 2 and 4 journals have an oil groove, respectively.
Multifunction Display
The multifunction display indicates
the following modes.
Odometer
Trip meter A
Trip meter B
Current Mileage
Average Mileage
Fuel Consumption
Stop Watch
These display modes can be shifted
by pushing the upper button.
NOTE
The “FUEL” warning can be indicated
if the ...
Throttle Body Assy Removal
WARNINGGasoline is extremely flammable and can be
explosive
under certain conditions, creating the
potential for serious burns. Make sure the area is
well-ventilated and free from any source of flame
or sparks; this includes any appliance with a pilot
light. Do not smoke. T ...
Diode Circuit Inspection
Remove the relay box (see Relay Box Removal).
Check conductivity of the following pairs of terminals (see
Relay Box Internal Circuit in this section).
Diode Circuit Inspection
The resistance should be low in one direction and more
than 10 times as much in the other direction. If any dio ...