Sealant - Liquid Gasket, TB1216B [A]: 92104-1064 Liquid Gasket, TB1207B [B]: 92104-2068
NOTE
NOTICE
Do not apply liquid gasket around the crankshaft main bearing inserts and oil passage.
NOTE
Install the drive shaft bearing [A].
Special Tool - Bearing Driver Set: 57001-1129
Face the oil seal side of the bearing to the bottom.
Install the M9 bolts and washers.
L = 113 mm (4.45 in.) [A] L = 100 mm (3.94 in.) [B]
Tighten M9 bolts by following the sequence numbers [1
10].
Torque - Lower Crankcase Bolts (M9): 45 N·m (4.6 kgf·m, 33 ft·lb)
Install the M7 bolts.
L = 50 mm (2.0 in.) [A] L = 45 mm (1.8 in.) [B] Tighten:
Torque - Lower Crankcase Bolts (M7): 20 N·m (2.0 kgf·m, 15 ft·lb)
Replace the M6 bolt washers with new ones.
Install the M6 bolts.
L = 60 mm (2.4 in.) [A] (With Washer) L = 45 mm (1.8 in.) [B] L = 40 mm (1.6 in.) [C]
Install the clamp [D] and washer [E] as shown in the figure.
Tighten:
Torque - Lower Crankcase Bolts (M6): 12 N·m (1.2 kgf·m, 106 in·lb)
Replace the M8 bolt washers with new ones.
Install the M8 bolts [A] and washers.
Install the M7 bolt [B].
Tighten:
Torque - Upper Crankcase Bolts (M8): 27 N·m (2.8 kgf·m, 20 ft·lb) Upper Crankcase Bolt (M7): 20 N·m (2.0 kgf·m, 15 ft·lb)
Wipe up the liquid gasket that seeps out around the crankcase mating surface.
Crankshaft turns freely.
Drive Shaft Bearing Holder [A] Output Shaft Bearing Holder [B]
Turn the flat side [C] of the holders to inside.
Location of parts
Clutch Lever
Left Handlebar Switches
Rebound Damping Force Adjuster
(Front Fork)
Compression damping force adjuster
(Front Fork)
Meter Instruments
Brake Fluid Reservoir (Front)
Right Handlebar Switches
Front Brake Lever
Throttle Grip
Ignition Switch/Steering Lock
Elect ...
Oxygen Sensor Heater Power Source Voltage Inspection
NOTE
Be sure the battery is fully charged.
Turn the ignition switch to OFF.
Remove the fuel tank (see Fuel Tank Removal in the Fuel
System (DFI) chapter).
Disconnect the oxygen sensor lead connector and connect
the measuring adapter [A] between these connectors
as shown in the fig ...
Torque and Locking Agent
The following tables list the tightening torque for the major fasteners
requiring use of a
non-permanent locking agent or silicone sealant etc.
Letters used in the “Remarks” column mean:
AL: Tighten the two clamp bolts alternately two times to ensure even tightening
torque.
G: Apply ...