Kawasaki Ninja Service Manual: Exhaust Butterfly Valve Cable Installation

Kawasaki Ninja Service Manual / Engine Top End / Muffler / Exhaust Butterfly Valve Cable Installation

This position is original position of the pulley.

NOTE

Correct the position electrically after confirming the use is discontinued and there is no damage when differing from the angle of shown in the figure.

Exhaust Butterfly Valve Cable Installation


NOTICE

Do not correct the pulley position with the tool, forcibly. The actuator damage will occur.

If the angle is wrong, adjust the pulley (see Exhaust Butterfly Valve Actuator Installation in the Self-Diagnosis System chapter).

Exhaust Butterfly Valve Cable Installation


First, install the close cable (black) [A].

Second, install the open cable (white) [B].

Third, install the clamp [C].

Fourth, stretch the open cable (white) by using the adjuster [D].

Turn the adjuster counterclockwise until the play of the open cable becomes no play.

NOTICE

To keep the correct exhaust butterfly valve position, be sure to adjust the open cable first. Do not overstretch the cable.

Fifth, tighten the adjuster locknut (white) of the open cable securely.

Sixth, stretch the close cable (black) by using the adjuster [E].

Turn the adjuster counterclockwise until the play of the close cable becomes no play.

Seventh, turn the adjuster of the close cable (black) clockwise by 1/2 to 1 rotation.

Lastly, tighten the adjuster locknut (black) of the close cable securely.

Exhaust Butterfly Valve Cable Installation


Exhaust Butterfly Valve Cable Removal
Remove the fuel tank (see Fuel Tank Removal in the Fuel System (DFI) chapter). Open the clamp [A] and free the cables. Slide the dust covers [B]. Loosen the locknuts [A], and turn t ...

Clutch
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Other materials:

Armature Inspection
Using the × 1 Ω hand tester range, measure the resistance between any two commutator segments [A]. Special Tool - Hand Tester: 57001-1394 If there is a high resistance or no reading (∞) between any two segments, a winding is open and the starter motor must be replaced. ...

Water Temperature Sensor Output Voltage Inspection
NOTE Be sure the battery is fully charged. Turn the ignition switch to OFF. Remove the throttle body assy (see Throttle Body Assy Removal in the Fuel System (DFI) chapter). Disconnect the water temperature sensor connector and connect the measuring adapter [A] between these connectors ...

Stick Coil Inspection
Remove the stick coils (see Stick Coil Removal). Measure the primary winding resistance [A] as follows. Connect the hand tester between the coil terminals. Set the tester to the × 1 Ω range, and read the tester. Measure the secondary winding resistance [B] as follows. Conn ...