Kawasaki Ninja Service Manual: Exhaust Butterfly Valve Cable Installation

Kawasaki Ninja Service Manual / Engine Top End / Muffler / Exhaust Butterfly Valve Cable Installation

This position is original position of the pulley.

NOTE

Correct the position electrically after confirming the use is discontinued and there is no damage when differing from the angle of shown in the figure.

Exhaust Butterfly Valve Cable Installation


NOTICE

Do not correct the pulley position with the tool, forcibly. The actuator damage will occur.

If the angle is wrong, adjust the pulley (see Exhaust Butterfly Valve Actuator Installation in the Self-Diagnosis System chapter).

Exhaust Butterfly Valve Cable Installation


First, install the close cable (black) [A].

Second, install the open cable (white) [B].

Third, install the clamp [C].

Fourth, stretch the open cable (white) by using the adjuster [D].

Turn the adjuster counterclockwise until the play of the open cable becomes no play.

NOTICE

To keep the correct exhaust butterfly valve position, be sure to adjust the open cable first. Do not overstretch the cable.

Fifth, tighten the adjuster locknut (white) of the open cable securely.

Sixth, stretch the close cable (black) by using the adjuster [E].

Turn the adjuster counterclockwise until the play of the close cable becomes no play.

Seventh, turn the adjuster of the close cable (black) clockwise by 1/2 to 1 rotation.

Lastly, tighten the adjuster locknut (black) of the close cable securely.

Exhaust Butterfly Valve Cable Installation


Exhaust Butterfly Valve Cable Removal
Remove the fuel tank (see Fuel Tank Removal in the Fuel System (DFI) chapter). Open the clamp [A] and free the cables. Slide the dust covers [B]. Loosen the locknuts [A], and turn t ...

Clutch
...

Other materials:

General Precautions
Frequent and proper care of your Kawasaki motorcycle will enhance its appearance, optimize overall performance, and extend its useful life. Covering your motorcycle with a high quality, breathable motorcycle cover will help protect its finish from harmful UV rays, pollutants, and reduce the ...

Balance Adjustment
If the wheel always stops in one position, provisionally attach a balance weight [A] on the rim at the marking using adhesive tape. Rotate the wheel 1/4 turn [B], and see whether or not the wheel stops in this position. If it does, the correct balance weight is being used. If the whe ...

Intake Air Temperature Meter
Intake air temperature meter indicates temperature of the air in the air cleaner case. The “Intake Air” is displayed if the intake air temperature meter is selected. A. Intake Air Temperature Meter B. “Intake Air” NOTE The intake air temperature meter shift to the coolant temp ...