

7. US, CA and CAL Models
8. Immobilizer System Equipped Models
9. ZX1000JD/KD
AD: Apply adhesive.
L: Apply a non-permanent locking agent.
R: Replacement Parts


13. Other than US, CA and CAL Models
CL: Apply cable lubricant.
EO: Apply engine oil.
G: Apply grease.
L: Apply a non-permanent locking agent.
R: Replacement Parts
S: Follow the specified tightening sequence.


3. Other than CAL and SEA-B1 Models
4. CAL and SEA-B1 Models
DFI SystemFuse Box Fuse Removal
Remove the left upper inner fairing (see Upper Inner Fairing
Removal in the Frame chapter).
Unlock the hook [A] to take off the fuse box 1 [B].
Unlock the hook [C] to lift up the lid.
Pull the fuses [A] straight out of the fuse box 1 with needle
nose pliers.
Fuse Box 2
...
Thermostat Installation
Replace the O-rings [A] with new ones, and apply grease
to them.
Assemble:
O-rings
Thermostat Housing [B]
Thermostat [C]
Thermostat Cap [D]
Install the thermostat [A] in the housing so that the air
bleeder hole [B] is on top.
Tighten:
Torque - Thermostat Cap Bolts: 5.9 N ...
Rider’s Seat Installation
Insert the tabs on the front of the
rider’s seat into the slots in the frame
and secure the seat with mounting
bolts.
Install the seat cover and bolts.
A. Rider’s Seat
B. Tabs
C. Slots
D. Stays ...