1. ECU
2. Battery
3. Vehicle-down Sensor
4. Exhaust Butterfly Valve Actuator
5. Vacuum Chamber (Other than US, CA and CAL Models)
6. Air Intake Valve Actuator (Other than US, CA and CAL Models)
7. Air Intake Valve (Other than US, CA and CAL Models)
8. Air Flow
9. Air Intake Solenoid Valve (Other than US, CA and CAL Models)
10. Intake Air Pressure Sensor #2
11. Intake Air Pressure Sensor #1
12. Intake Air Temperature Sensor
13. Subthrottle Valve Actuator
14. Main Throttle Sensor
15. Subthrottle Sensor
16. Water Temperature Sensor
17. Fuel Injectors
18. Primary Fuel Hose
19. Fuel Pump
20. Fuel Filter
21. Pressure Regulator
22. Oxygen Sensor (Equipped Models)
23. Gear Position Switch
24. Wheel Rotation Sensors
25. Crankshaft Sensor
26. Fuel Flow
Exploded View
DFI System Wiring DiagramCrankshaft Side Clearance Inspection
Insert a thickness gauge [A] between the thrust washer
[B] on the crankcase and the crank web [C] at the #3 main
journal to determine clearance.
If the clearance exceeds the service limit, replace the
thrust washers as a set and check the width of the crankshaft
#3 main journal.
Cra ...
Clutch Plate Warp Inspection
Place each friction plate or steel plate on a surface plate
and measure the gap between the surface plate [A] and
each friction plate or steel plate [B] with a thickness gauge
[C]. The gap is the amount of friction or steel plate warp.
If any plate is warped over the service limit, repla ...
Exploded View
7. US, CA and CAL Models
8. Immobilizer System Equipped Models
9. ZX1000JD/KD
AD: Apply adhesive.
L: Apply a non-permanent locking agent.
R: Replacement Parts
13. Other than US, CA and CAL Models
CL: Apply cable lubricant.
EO: Apply engine oil.
G: Apply grease.
L: Apply a ...