10. US, CA, CAL and AU Models 11. ZX1000JD/KD G: Apply grease.
L: Apply a non-permanent locking agent.
R: Replacement Parts S: Follow the specified tightening sequence.
1. US, CA and CAL Models
2. ZX1000J Model
3. ZX1000K Model
4. AU Model
5. Face the large diameter side rearward.
L: Apply a non-permanent locking agent.
R. Replacement Parts
Frame
SeatsWear Inspection
Remove the left front footpeg bracket
bolts.
A. Front Footpeg Bracket
B. Bolts
Remove the bolts and chain cover.
A. Bolts
B. Chain Cover
Stretch the chain taut either by using
the chain adjusters, or by hanging a
10 kg (22 lb) weight on the chain.
Measure the lengt ...
Air Intake Duct Assembly (US, CA and CAL Models)
Install the dampers [A] and seal [B] as shown in the figure.
Fit the holder [C] to the air intake ducts [D].
Projections [E] and Holes [F]
Grooves [G] and Ribs [H]
Tighten:
Torque - Air Intake Duct Assembly Screws [I]: 1.5 N·m (0.15
kgf·m, 13 in·lb)
Turn the plug [J] so that ...
Radiator Hose and Pipe Inspection (coolant leak, damage, installation
condition)
The high pressure inside the radiator hose can cause
coolant to leak [A] or the hose to burst if the line is not
properly maintained.
Visually inspect the hoses for signs of deterioration.
Squeeze the hoses. A hose should not be hard and
brittle, nor should it be soft or swollen.
Repl ...