Kawasaki Ninja Service Manual: Flap and Rear Fender Rear Removal

Kawasaki Ninja Service Manual / Frame / Fenders / Flap and Rear Fender Rear Removal

Remove: Front and Rear Seat (see Front/Rear Seat Removal) Seat Covers (see Seat Cover Removal) Vehicle-down Sensor Connector [A] Screws [B]
Clear the seat lock cable [C] from the seat lock unit [D].
Take off the seat lock unit and the bracket.

Flap and Rear Fender Rear Removal

Remove: Bolts [A] (Both Sides) Bolt [B] (Both Sides) Quick Rivets [C]
Pull the flap and rear fender rear off the rear fender front.

Flap and Rear Fender Rear Removal

Disconnect: License Plate Light Lead Connector [A] Rear Turn Signal Light Lead Connectors [B] Tail/Brake Light Connector [C]

Flap and Rear Fender Rear Removal

Remove: Bolts [A] and Bracket Flap [B] Lower Pipe [C]

Flap and Rear Fender Rear Removal

Remove the bolts [A] and the brackets [B].
Pull out the upper pipes.
Remove the bolt [C], and take off the rear fender rear from the tool kit case [D].

Flap and Rear Fender Rear Removal

Front Fender Removal

Remove: Bolts [A] with Washers (Both Sides) Reflectors (Both Sides, US, CA, CAL and AU Models) Front Fender [B] Take the brake hose off the clamp [C] (both sides). Front Fender Insta ...

Flap and Rear Fender Rear Installation

Installation is the reverse of removal. Note the following. Fit the tab [A] to the slot [B]. Run the seat lock cable [C] between the tool kit case and the turn signal light as shown in the fig ...

Other materials:

Torque and Locking Agent
The following tables list the tightening torque for the major fasteners requiring use of a non-permanent locking agent or silicone sealant etc. Letters used in the “Remarks” column mean: AL: Tighten the two clamp bolts alternately two times to ensure even tightening torque. G: Apply ...

Piston Wear Inspection
Measure the outside diameter [A] of each piston 5 mm (0.20 in.) [B] up from the bottom of the piston at a right angle to the direction of the piston pin. If the measurement is under service limit, replace the piston. Piston Diameter Standard: 75.959 75.974 mm (2.9905 2.9911 in.) ...

KIBS Hydraulic Unit Terminal Names
1. Ground: BK 2. CAN Communication Line (High): GY/BL 3. Front Wheel Rotation Sensor Signal Input: Y 4. Power Supply: BR/W 5. KIBS Kawasaki Self-Daignosis System Terminal: P 6. Front and Rear Brake Light Switch Signal: BL/R 7. Unused 8. Front Wheel Rotation Sensor Signal Output: G/Y 9. P ...