Kawasaki Ninja Service Manual: Flap and Rear Fender Rear Installation

Kawasaki Ninja Service Manual / Frame / Fenders / Flap and Rear Fender Rear Installation

Installation is the reverse of removal. Note the following.

Fit the tab [A] to the slot [B].

Run the seat lock cable [C] between the tool kit case and the turn signal light as shown in the figure.

Flap and Rear Fender Rear Installation

When installing the dampers [A] on the lower pipe [B], install it as shown in the figure.

Front End [C] Viewed from Upper Side [D] Viewed from Left Side [E]

Flap and Rear Fender Rear Installation

Turn the notch [A] of the lower pipe [B] toward up.
Insert the license plate light lead in the lower pipe.
For US, CA and CAL models, insert the licence plate light lead and the rear turn signal light leads in the lower pipe.

Flap and Rear Fender Rear Installation

Insert the tabs [A] into the upper pipes [B].

Flap and Rear Fender Rear Installation

Install the bracket [A] on the upper pipes as shown in the figure.

Flap and Rear Fender Rear Installation

Flap and Rear Fender Rear Removal

Remove: Front and Rear Seat (see Front/Rear Seat Removal) Seat Covers (see Seat Cover Removal) Vehicle-down Sensor Connector [A] Screws [B] Clear the seat lock cable [C] from the seat loc ...

Rear Fender Front Removal

Remove: Flap and Rear Fender Rear (see Flap and Rear Fender Rear Removal) Fuel Tank (see Fuel Tank Removal in the Fuel System (DFI) chapter) Battery (see Battery Removal in the Electrical ...

Other materials:

Exhaust Butterfly Valve Actuator Sensor Resistance Inspection
Turn the ignition switch to OFF. Disconnect the exhaust butterfly valve actuator sensor connector (3 pins connector) [A] (see Exhaust Butterfly Valve Actuator Sensor Input Voltage Inspection). Connect a digital meter [B] to the exhaust butterfly valve actuator sensor connector. Measur ...

Rear Shock Absorber Installation
Replace the rear shock absorber nuts and tie-rod nuts with new ones. Tighten: Torque - Rear Shock Absorber Nuts: 34 N·m (3.5 kgf·m, 25 ft·lb) Tie-Rod Nuts: 34 N·m (3.5 kgf·m, 25 ft·lb) When installing the rear shock absorber bracket [A], install it so that the recess side [B] ...

Lower Crankcase Assembly
Install the ball bearing [A] and the oil level inspection window [B] until they are bottomed Apply soap and water solution to the oil level inspection window before installation. Install the new circlip [C]. Apply a non-permanent locking agent to the oil passage plug [D]. Tighten: ...