Kawasaki Ninja Service Manual: Lights and Switches Operation Inspection

Kawasaki Ninja Service Manual / Periodic Maintenance / Periodic Maintenance Procedures / Electrical System / Lights and Switches Operation Inspection

First Step

Lights and Switches Operation Inspection


If the following light does not go on, inspect the meter unit (see Meter Unit Inspection in the Electrical System chapter).

Lights and Switches Operation Inspection


Lights and Switches Operation Inspection


Meter Panel LCD

Meter Panel Illumination Light (LED)

Neutral Indicator Light (LED)

Warning Indicator Light (Red LED)

Warning Indicator Light (Yellow LED)

(ZX1000J) Fuel Level Warning Indicator Light (LED)

(ZX1000K) ABS Warning Indicator Light (LED)

Lights and Switches Operation Inspection


If the light does not go on, inspect or replace the following parts.

Battery (see Charging Condition Inspection in the Electrical System chapter) City Light (see City Light Removal/Installation in the Electrical System chapter) License Plate Light Bulb (see License Plate Light Bulb Replacement in the Electrical System chapter) ECU (see ECU Power Supply Inspection in the Fuel System (DFI) chapter) Main Fuse 30 A, Meter Fuse 10 A and Brake Light/Horn Fuse 10 A (see Fuse Inspection in the Electrical System chapter) Ignition Switch (see Switch Inspection in the Electrical System chapter) Oil Pressure Switch (see Switch Inspection in the Electrical System chapter) Gear Position Switch (see Gear Position Switch Inspection in the Electrical System chapter) Harness (see Wiring Inspection in the Electrical System chapter)

For models equipped with an immobilizer system, warning indicator light (Red LED) will blinks. Refer to the Immobilizer System (Equipped Models) section in the Electrical System chapter.

If the light does not go off, replace the ignition switch.

Second Step (∼ ZX1000JC/KC)

If the light does not go on, inspect or replace the ignition switch (see Switch Inspection in the Electrical System chapter).

Third Step

If the each light does not flash, inspect or replace the following parts.

Third Step


Front Turn Signal Light (see Upper Fairing Assembly Removal/ Installation in the Frame chapter) Rear Turn Signal Light Bulb (see Rear Turn Signal Light Bulb Replacement in the Electrical System chapter) Turn Signal Indicator Light (LED) (seeMeter Unit Inspection in the Electrical System chapter) Turn Signal Relay Fuse 10 A (see Fuse Inspection in the Electrical System chapter) Turn Signal Switch (see Switch Inspection in the Electrical System chapter) Turn Signal Relay (see Turn Signal Relay Inspection in the Electrical System chapter) Harness (see Wiring Inspection in the Electrical System chapter)

Third Step


If the light does not go off, inspect or replace the following parts.

Lights and Switches Operation Inspection


Turn Signal Switch (see Switch Inspection in the Electrical System chapter) Turn Signal Relay (see Turn Signal Relay Inspection in the Electrical System chapter)

Fourth Step

Fourth Step


If the low beam headlight does not go on, inspect or replace the following parts.

Headlight Low Beam Bulb (see Headlight Bulb Replacement in the Electrical System chapter) Headlight Fuse 15 A (see Fuse Inspection in the Electrical System chapter) Dimmer Switch (see Switch Inspection in the Electrical System chapter) Headlight Relay (see Relay Circuit Inspection in the Electrical System chapter) Harness (see Wiring Inspection in the Electrical System chapter)

Fourth Step


If the high beam headlight and/or high beam indicator light (LED) does not go on, inspect or replace the following parts.

Headlight High Beam Bulb (see Headlight Bulb Replacement in the Electrical System chapter) Dimmer Switch (see Switch Inspection in the Electrical System chapter)

If the headlights and high beam indicator light (LED) does go off, inspect or replace the headlight relay (see Relay Circuit Inspection in the Electrical System chapter).

Lights and Switches Operation Inspection


Headlight Aiming Inspection

If the headlight beam points to one side rather than straight ahead, adjust the headlight aiming.

Electrical System
...

Headlight Aiming Adjustment
NOTE Do not turn the bolts [A] because the reflector in the headlight comes off. (In the photo, the headlight unit has been removed for clarity.) NOTE The left adjuster [A] and right adjus ...

Other materials:

Valve-to-Guide Clearance Measurement (Wobble Method)
If a small bore gauge is not available, inspect the valve guide wear by measuring the valve to valve guide clearance with the wobble method as indicated below. Insert a new valve [A] into the guide [B] and set a dial gauge against the stem perpendicular to it as close as possible to the cy ...

Backups
The ECU takes the following measures to prevent engine damage when the DFI, ignition, S-KTRC or immobilizer system parts have troubles. Note: (1): D-J Method: When the engine load is light like at idling or low speed, the ECU determines the injection quantity by calculating fr ...

Fuel Pump Operating Voltage Inspection
NOTE Be sure the battery is fully charged. Turn the ignition switch to OFF. Remove: Fuel Tank Bolts (see Fuel Tank Removal) Fuel Tank Bracket Bolts (see Fuel Tank Removal) Disconnect the fuel pump lead connector and connect the harness adapter [A] between these connectors as shown i ...