The rings should fit perfectly parallel to groove surfaces.
If not, replace the piston and all the piston rings.
Piston Ring/Groove Clearance Standard:
Top 0.03 
0.07 mm (0.0012
0.0028 in.)
Second 0.03 
0.06 mm (0.0012
0.0024 in.)
Service Limit:
Top 0.17 mm (0.0067 in.)
Second 0.16 mm (0.0063 in.)
Piston Wear Inspection
Piston Ring Groove Width InspectionStick Coil Removal
Remove the air cleaner housing (see Air Cleaner Housing
Removal in the Fuel System (DFI) chapter).
Disconnect the stick coil connectors [A].
Pull out the stick coils [B] upward.
First, turn the stick coil by 90 degrees, and then pull it out
by twisting the coil head to the left and righ ...
Steering Damper Installation
Install the following parts as shown in the figure.
Collar [A]
Washer (t = 3.5 mm, 0.14 in.) [B]
Steering Damper [C] (
ZX1000JC/KC)
Electronic Steering Damper [D] (ZX1000JD/KD)
Washer (t = 1.2 mm, 0.05 in.) [E]
Apply a non-permanent locking agent to the threads of
the steering ...
Exhaust System Identification
Exhaust Pipe Mark Position [A]
Premuffler Chamber Mark Position [A]
Muffler Body Mark Position [A]
Premuffler Chamber [A] with Hole [B] for Oxygen Sensor [C]
Honeycomb Type Catalyst Position [A]
Specifications
...