The high pressure inside the radiator hose can cause coolant to leak [A] or the hose to burst if the line is not properly maintained.
Squeeze the hoses. A hose should not be hard and brittle, nor should it be soft or swollen.
Replace the hose if any fraying, cracks [B] or bulges [C] are noticed.
Torque - Water Hose Clamp Screws: 3.0 N·m (0.31 kgf·m, 27 in·lb)
Coolant Level Inspection
Engine Top EndOil Cooler Installation
Replace the O-ring [A] with a new one.
Apply grease to the new O-ring.
Install the water hoses and hose clamps [A] as shown in
the figure.
Water Hose (About 300 mm, 11.8 in.) [B]
Water Hose (About 130 mm, 5.1 in.) [C]
Yellow Paint [D]
Tighten:
Torque - Water Hose Clamp S ...
Engine No. ZXT00JE003022
1. Heat Insulation Rubber Plate
2. For Air Switching Valve Hoses (Place the air switching valve above the
rubber plate.)
3. For Air Suction Valve Cover
4. For Throttle Body Assy Holder #2 and #3
5. For Throttle Body Assy Holder #1
6. For Water Temperature Sensor
7. Insert the tab into th ...
Chain Slack Adjustment
Remove the cotter pin, and loosen
the axle nut.
Loosen the left and right chain adjuster
locknuts.
A. Axle Nut
B. Cotter Pin
C. Adjuster
D. Locknut
If the chain is too loose, turn out the
left and right chain adjusters evenly.
If the chain is too tight, turn in the left
...