Kawasaki Ninja Service Manual: Engine Top End

Radiator Hose and Pipe Inspection (coolant leak, damage, installation condition)

The high pressure inside the radiator hose can cause coolant to leak [A] or the hose to burst if the line is not properly maintained. Visually inspect the hoses for signs of deterioration. S ...

Valve Clearance Inspection

NOTE Valve clearance must be checked and adjusted when the engine is cold (at room temperature). Remove: Crankshaft Sensor Cover (see Crankshaft Sensor Removal in the Electrical System chapt ...

Other materials:

Connecting Rod Big End Bearing Insert/Crankpin Wear Inspection
Remove the connecting rod big end (see Connecting Rod Removal). Cut strips of plastigage to crankpin width. Place a strip on the crankpin parallel to the crankshaft installed in the correct position. Tighten the connecting rod big end nuts to the specified torque (see Connecting Rod I ...

Location of labels
All warning labels which are on your vehicle are repeated here. Read labels on your vehicle and understand them thoroughly. They contain information which is important for your safety and the safety of anyone else who may operate your vehicle. Therefore, it is very important that all warning ...

Passenger’s Seat Installation
Insert the tab on the rear of the passenger’s seat into the slot in the frame. Insert the projections at the front of the passenger’s seat into the holes on the frame. Push down the front part of the passenger’s seat until the lock clicks. A. Passenger’s Seat B. Proj ...