NOTE
The relay box has relays and diodes. The relays and diodes can not be removed.

Relay Box Installation
Stick the pad [A] to the rubber protector [B] as shown in the figure.

Relay Box
Relay Circuit InspectionHub Bearing Removal
Remove the wheels (see Front/Rear Wheel Removal),
and take out the following.
Collars
Coupling (Out of rear hub)
Grease Seals
Use the bearing remover to remove the hub bearings [A].
NOTICE
Do not lay the wheel on the ground with the disc
facing down. This can damage or warp the d ...
Premuffler Chamber Installation
Replace the premuffler chamber gasket [A] with a new
one.
Install the premuffler chamber gasket to the premuffler
chamber [B] until it is bottomed so that the chamfer side
faces exhaust pipe [C].
Install the exhaust pipe clamp [D] as shown in the figure.
Insert the projection [E] into ...
Exploded View
11. ZX1000JD/KD
AD: Apply adhesive.
AL: Tighten the two clamp bolts alternately two times to ensure even tightening
torque.
G: Apply grease.
L: Apply a non-permanent locking agent.
Specifications
...