Kawasaki Ninja Service Manual: Special Tools and Sealants

Kawasaki Ninja Service Manual / Crankshaft/Transmission / Special Tools and Sealants

Outside Circlip Pliers: 57001-144


Piston Pin Puller Assembly: 57001-910


Piston Ring Compressor Grip: 57001-1095


Piston Ring Compressor Belt, 67

79:
57001-1097


Bearing Driver Set: 57001-1129


Liquid Gasket, TB1216B: 92104-1064


Liquid Gasket, TB1207B: 92104-2068


Specifications
Connecting Rod Big End Bearing Insert Selection Crankshaft Main Bearing Insert Selection *: The bearing inserts for Nos. 2 and 4 journals have an oil groove, respectively. ...

Crankcase
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Other materials:

Starter Clutch Installation
Replace the O-ring [A] with a new one and apply grease. Apply molybdenum disulfide grease to the starter clutch shaft [B]. Install: Starter Clutch [C] Spacer (Small Diameter) [D] Spacer (Large Diameter) [E] Starter Clutch Shaft Starter Clutch Shaft Holder [F] Turn the O-ring si ...

Subthrottle Sensor Resistance Inspection
Turn the ignition switch to OFF. Disconnect the subthrottle sensor connector. Connect a digital meter [A] to the subthrottle sensor connector [B]. Measure the subthrottle sensor resistance. Subthrottle Sensor Resistance Connections: BL lead [D] ←→ BR/BK lead [C] Standard: ...

Upper Fairing Assembly Disassembly
Remove: Upper Fairing Assembly (see Upper Fairing Assembly Removal) Headlight (see Headlight Removal/Installation in the Electrical System chapter) City Light (LED) (see City Light (LED) Removal/Installation in the Electrical System chapter) Remove the screws [A], and separate each ...