Kawasaki Ninja Service Manual: Special Tools and Sealants

Kawasaki Ninja Service Manual / Crankshaft/Transmission / Special Tools and Sealants

Outside Circlip Pliers: 57001-144


Piston Pin Puller Assembly: 57001-910


Piston Ring Compressor Grip: 57001-1095


Piston Ring Compressor Belt, 67

79:
57001-1097


Bearing Driver Set: 57001-1129


Liquid Gasket, TB1216B: 92104-1064


Liquid Gasket, TB1207B: 92104-2068


Specifications
Connecting Rod Big End Bearing Insert Selection Crankshaft Main Bearing Insert Selection *: The bearing inserts for Nos. 2 and 4 journals have an oil groove, respectively. ...

Crankcase
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Other materials:

Gear Position Switch Removal
Remove: Oil Pump (see Oil pump Removal in the Engine Lubrication System chapter) Engine Sprocket (see Engine Sprocket Removal in the Final Drive chapter) Fuel Tank (see Fuel Tank Removal in the Fuel System (DFI) chapter) Disconnect the connector [A]. Remove: Screws [A] ...

Valve Clearance Adjustment
To change the valve clearance, remove the camshafts (see Camshaft Removal in the Engine Top End chapter) and valve lifters. Replace the shim with one of a different thickness. NOTE Mark and record the locations of the valve lifters and shims so that they can be reinstalled in their ...

Shifting Gears
Close the throttle while pulling in the clutch lever. Shift into the next higher or lower gear. Open the throttle part way, while releasing the clutch lever. For smooth riding, each gear position should cover the proper rate of speed shown in the table. WARNINGDownshifti ...