If the oil filter holder bolt [A] was removed, tighten it.
Apply a non-permanent locking agent to the threads of the oil filter holder bolt.
Torque - Oil Filter Holder Bolt: 35 N·m (3.6 kgf·m, 26 ft·lb)
Blow away the particles by applying compressed air [B] from the inside to the outside (from the clean side to the dirty side).
WARNING Gasoline and low flash-point solvents can be flammable and/or explosive and cause severe burns. Clean the screen in a well-ventilated area, and take care that there are no sparks or flame anywhere near the working area; this includes any appliance with a pilot light. Do not use gasoline or a low flash-point solvent to clean the screen. |
NOTE
While cleaning the oil screen, check for any metal particles that might indicate internal engine damage.
If the screen is damaged, replace it.
Face the flanged side [B] to the bottom.
Lower Crankcase [C]
Face the knob of the clamp [F] inward as shown in the figure.
Viewed from Bottom [G]
Turn the chamfered side [C] downward.
Fit the claws [E] to the crankcase rib [F].
Torque - Oil Pan Bolts: 9.8 N·m (1.0 kgf·m, 87 in·lb)
Front [D]
Exploded View
7. US, CA and CAL Models
8. Immobilizer System Equipped Models
9. ZX1000JD/KD
AD: Apply adhesive.
L: Apply a non-permanent locking agent.
R: Replacement Parts
13. Other than US, CA and CAL Models
CL: Apply cable lubricant.
EO: Apply engine oil.
G: Apply grease.
L: Apply a ...
Meter Unit Circuit (ZX1000J Model)
1. Ignition Switch
2. Joint Connector F
3. Stop Watch Button
4. Oil Pressure Switch
5. Crankshaft Sensor
6. Water Temperature Sensor
7. Gear Position Switch
8. Intake Air Temperature Sensor
9. ESD ECU (ZX1000JD/KD)
10. ECU
11. Rear Wheel Rotation Sensor
12. Engine Ground
13. Battery ...
Premuffler Chamber Installation
Replace the premuffler chamber gasket [A] with a new
one.
Install the premuffler chamber gasket to the premuffler
chamber [B] until it is bottomed so that the chamfer side
faces exhaust pipe [C].
Install the exhaust pipe clamp [D] as shown in the figure.
Insert the projection [E] into ...