NOTE
The free play adjustment is performed by replacing the steel plate(s).
Spring Plate Free Play
Usable Range: 0.05 
0.70 mm (0.002
0.028 in.)
Replace the following steel plate(s).
NOTE
Do not use the steel plate of 2.3 mm (0.090 in.) and 2.9 mm (0.114 in.) thickness at the same time.
Clutch Plate Assembly Length (Reference Information)
Clutch Hub [A] Spring Seat [B] Spring [C] Sub Clutch Hub [D] Sub Clutch Hub Bolts [E] New Friction Plates [F] Steel Plates [G] Spring Plate [H] Clutch Springs [I] Clutch Spring Holders [J] Clutch Spring Bolts [K]
Torque - Clutch Spring Bolts: 11 N·m (1.1 kgf·m, 97 in·lb)
Clutch Plate Assembly Length (Reference) 53.5 mm (2.11 in.)
NOTE
The length of the clutch plate assembly changes by the steel plate thickness.
Spring Plate Free Play Measurement
Clutch Plate, Wear, Damage InspectionLiquid Gasket, Non-permanent Locking Agent
For applications that require Liquid Gasket or a
Non-permanent Locking Agent, clean the surfaces so
that no oil residue remains before applying liquid gasket or
non-permanent locking agent. Do not apply them excessively.
Excessive application can clog oil passages and
cause serious damage.
...
Rear Wheel Rotation Sensor Signal Abnormal (Service Code b 44)
Measure the air gap between the rear wheel rotation sensor
and sensor rotor.
Thickness Gauge [A]
Air Gap
Standard: 0.4 1.6 mm (0.02
0.06 in.)
If the measurement is not the standard, check each part
for deformation and looseness and correct accordingly.
If the measurement is the sta ...
Vehicle-down Sensor Installation
Be sure to install the rubber dampers [A] and collars [B]
on the bracket.
The UP mark [A] of the sensor should face upward.
WARNINGIncorrect installation of the vehicle-down
sensor
could cause sudden loss of engine power. The
rider could lose balance during certain ...