NOTE
The free play adjustment is performed by replacing the steel plate(s).
Spring Plate Free Play
Usable Range: 0.05
0.70 mm (0.002
0.028 in.)
Replace the following steel plate(s).
NOTE
Do not use the steel plate of 2.3 mm (0.090 in.) and 2.9 mm (0.114 in.) thickness at the same time.
Clutch Plate Assembly Length (Reference Information)
Clutch Hub [A] Spring Seat [B] Spring [C] Sub Clutch Hub [D] Sub Clutch Hub Bolts [E] New Friction Plates [F] Steel Plates [G] Spring Plate [H] Clutch Springs [I] Clutch Spring Holders [J] Clutch Spring Bolts [K]
Torque - Clutch Spring Bolts: 11 N·m (1.1 kgf·m, 97 in·lb)
Clutch Plate Assembly Length (Reference) 53.5 mm (2.11 in.)

NOTE
The length of the clutch plate assembly changes by the steel plate thickness.
Spring Plate Free Play Measurement
Clutch Plate, Wear, Damage InspectionValve Clearance Inspection
NOTE
Valve clearance must be checked and adjusted when
the engine is cold (at room temperature).
Remove:
Crankshaft Sensor Cover (see Crankshaft Sensor Removal
in the Electrical System chapter)
Cylinder Head Cover (see Cylinder Head Cover Removal
in the Engine Top End chapter)
Turn t ...
Fuel Hose Replacement
Remove the fuel tank (see Fuel Tank Removal in the Fuel
System (DFI) chapter).
WARNINGFuel is flammable and explosive under
certain conditions
and can cause severe burns. Be prepared
for fuel spillage; any spilled fuel must be completely
wiped up immediately. When the fue ...
Seat Cutter Operation Care
1. This valve seat cutter is developed to grind the valve for
repair. Therefore the cutter must not be used for other
purposes than seat repair.
2. Do not drop or shock the valve seat cutter, or the diamond
particles may fall off.
3. Do not fail to apply engine oil to the valve seat cutter
...