NOTE
The free play adjustment is performed by replacing the steel plate(s).
Spring Plate Free Play
Usable Range: 0.05 0.70 mm (0.002
0.028 in.)
Replace the following steel plate(s).
NOTE
Do not use the steel plate of 2.3 mm (0.090 in.) and 2.9 mm (0.114 in.) thickness at the same time.
Clutch Plate Assembly Length (Reference Information)
Clutch Hub [A] Spring Seat [B] Spring [C] Sub Clutch Hub [D] Sub Clutch Hub Bolts [E] New Friction Plates [F] Steel Plates [G] Spring Plate [H] Clutch Springs [I] Clutch Spring Holders [J] Clutch Spring Bolts [K]
Torque - Clutch Spring Bolts: 11 N·m (1.1 kgf·m, 97 in·lb)
Clutch Plate Assembly Length (Reference) 53.5 mm (2.11 in.)
NOTE
The length of the clutch plate assembly changes by the steel plate thickness.
Wheel Inspection
Raise the front/rear wheel off the ground.
Special Tools - Jack: 57001-1238
Jack Attachment: 57001-1608
Spin the wheel lightly, and check for roughness or binding.
If roughness or binding is found, replace the hub bearings
(see Hub Bearing Removal/Installation).
Inspect the wh ...
Steering Play Adjustment
Remove:
Steering Stem Head with Handlebars (see Handlebar
Removal in the Steering chapter).
Bend the claws [A] of the claw washer [B] straighten.
Remove:
Steering Stem Locknut [C]
Claw Washer
Adjust the steering using the steering stem nut wrench
[A].
Special Tool - Ste ...
Steering Stem Warp Inspection
Whenever the steering stem is removed, or if the steering
can not be adjusted for smooth action, check the steering
stem for straightness.
If the steering stem [A] is bent, replace the steering stem.
Stem Cap Deterioration, Damage Inspection
Replace the stem cap if its oil seal [A] s ...