Kawasaki Ninja Service Manual: Swingarm Bearing, Sleeve Inspection

Kawasaki Ninja Service Manual / Suspension / Swingarm / Swingarm Bearing, Sleeve Inspection

NOTICE

Do not remove the bearings for inspection. Removal may damage them.

Swingarm Bearing, Sleeve Inspection


The rollers and ball in a bearing normally wear very little, and wear is difficult to measure. Instead of measuring, visually inspect the bearing for abrasion, discoloration, or other damage.

If the needle bearing, and sleeve [B] show any sings of abnormal wear, discoloration, or damage, replace them as a set.

If bearing play, roughness, or binding is found, replace the bearing.

If the seal is torn or is leaking, replace the bearing.

Swingarm Bearing, Sleeve Inspection


Swingarm Bearing Lubrication

NOTE

Since the bearing are packed with grease and sealed, lubrication is not required.

Swingarm Bearing Installation
Replace the needle bearings, ball bearing, grease seals and circlip with new ones. Install the needle bearings, ball bearing, grease seals and circlip as shown in the figure. Insert the ne ...

Tie-Rod, Rocker Arm
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Other materials:

Fuel Hose Inspection (fuel leak, damage, installation condition)
If the motorcycle is not properly handled, the high pressure inside the fuel line can cause fuel to leak [A] or the hose to burst. Remove the fuel tank (see Fuel Tank Removal in the Fuel System (DFI) chapter) and check the fuel hoses. Replace the fuel hose if any fraying, cracks [B] or ...

Idle Speed Inspection
Start the engine and warm it up thoroughly. With the engine idling, turn the handlebar to both sides [A]. If handlebar movement changes the idle speed, the throttle cables may be improperly adjusted or incorrectly routed, or damaged. Be sure to correct any of these conditions before rid ...

Commutator Cleaning and Inspection
Clean the metallic debris off the between commutator segments [A]. NOTE Do not use emery or sand paper on the commutator. Check the commutator for damage or abnormal wear. Replace the starter motor with a new one if there is any damage or wear. Visually inspect the commutato ...