If the free play is incorrect, adjust the throttle cables.
Throttle Grip Free Play
Standard: 2
3 mm (0.08
0.12 in.)
If the throttle grip does not return properly, check the throttle cables routing, grip free play, and cable damage. Then lubricate the throttle cable.
If the idle speed increases, check the throttle cable free play and the cable routing.

If necessary, adjust the throttle cable as follows.
3 mm
0.12 in.) of throttle

If the free play can not be adjusted with the adjusters, replace the cable.
Engine Vacuum Synchronization InspectionFlap and Rear Fender Rear Removal
Remove:
Front and Rear Seat (see Front/Rear Seat Removal)
Seat Covers (see Seat Cover Removal)
Vehicle-down Sensor Connector [A]
Screws [B]
Clear the seat lock cable [C] from the seat lock unit [D].
Take off the seat lock unit and the bracket.
Remove:
Bolts [A] (Both Sides ...
Bolt and Nut Tightening
In accordance with the Periodic Maintenance Chart, it is very important to
check
the tightness of the bolts and nuts listed here. Also, check to see that each
cotter
pin is in place and in good condition. Please ask your authorized Kawasaki
dealer
for torque values.
1. Clutch Lever Hol ...
Commutator Cleaning and Inspection
Clean the metallic debris off the between commutator
segments [A].
NOTE
Do not use emery or sand paper on the commutator.
Check the commutator for damage or abnormal wear.
Replace the starter motor with a new one if there is any
damage or wear.
Visually inspect the commutato ...