Kawasaki Ninja Service Manual: Water Pump Housing Assembly

Kawasaki Ninja Service Manual / Cooling System / Water Pump / Water Pump Housing Assembly

NOTICE

Do not reuse the mechanical seal and oil seal.

Apply high-temperature grease to the new oil seal lips [A].
Press the new oil seal into the housing with a bearing driver [B] until it stops at the bottom surface [C] of the housing.

Special Tool - Bearing Driver Set: 57001-1129

Water Pump Housing Assembly

NOTICE

Be careful not to damage the sealing surface of the mechanical seal.

Press the new mechanical seal into the housing with the oil seal driver [A] until its flange [B] touches the surface [C] of the housing.

Special Tool - Oil Seal Driver 37.5: 57001-1660

Water Pump Housing Assembly

Water Pump Housing Disassembly

NOTICE Do not damage the hole wall of the water pump housing. Insert a bar [A] into the pump housing [B], and hammer evenly around the circumference of the mechanical seal bottom [C]. ...

Mechanical Seal Inspection

Remove the impeller (see Oil Pump Removal in the Engine Lubrication System chapter). Visually inspect the mechanical seal. If any one of the parts is damaged, replace the mechanical seal as ...

Other materials:

Loading and accessories information
WARNINGIncorrect loading, improper installation or use of accessories, or modification of your motorcyclemay result in an unsafe riding condition. Before you ride the motorcycle, make sure it is not overloaded and that you have followed these instructions. With the ...

Battery Installation
Place the battery in the battery case. Connect the (+) cable to the (+) terminal, and then connect the (–) cable to the (–) terminal. NOTICE Installing the (–) cable to the (+) terminal of the battery or the (+) cable to the (–) terminal of the battery can seriously damaged ...

KIBS Hydraulic Unit Removal
NOTICE The KIBS hydraulic unit [A] has been adjusted and set with precision at the factory. Therefore, it should be handled carefully, never struck sharply, as with a hammer, or allowed to fall on a hard surface. Be careful not to get water or mud on the KIBS hydraulic unit. Drain the b ...