Kawasaki Ninja Service Manual: Air Intake Duct Assembly (Other than US, CA and CAL Models)

Kawasaki Ninja Service Manual / Fuel System (DFI) / Air Line / Air Intake Duct Assembly (Other than US, CA and CAL Models)

Install the seals [A] as shown in the figure.

Air Intake Duct Assembly (Other than US, CA and CAL Models)

Fit the projections [A] of the air intake valve to the hole [B] of the air intake ducts.
Tighten:

Torque - Air Intake Duct Assembly Screws: 1.5 N·m (0.15 kgf·m, 13 in·lb)

Air Intake Duct Assembly (Other than US, CA and CAL Models)

Hang the shaft [A] to the air intake valve securely.

Air Intake Duct Assembly (Other than US, CA and CAL Models)

Fit the projections [A] of the air intake valve actuator [B] to the grooves [C].
Turn the air intake valve actuator clockwise (90°).
Check that the air intake valve moves smoothly
Install the seal and screen to the air intake duct securely.
Install the pad so that the open side faces downward.

Air Intake Duct Assembly (Other than US, CA and CAL Models)

Air Intake Duct Disassembly (Other than US, CA and CAL Models)

Remove: Air Intake Duct (see Air Intake Duct Removal) Seal [A] and Screen [B] Turn the air intake valve actuator [C] counterclockwise (90°). Remove the shaft [A] of the air intak ...

Air Intake Solenoid Valve Removal (Other than US, CA and CAL Models)

Remove: Upper Fairing Assembly (see Upper Fairing Assembly Removal in the Frame chapter) Connector [A] (Disconnect) Hoses [B] (Disconnect) Nut [C] Air Intake Solenoid Valve [D] ...

Other materials:

DFI Power Source
ECU Fuse Removal Refer to the 30 A Main/15 A ECU Fuse Removal in the Electrical System chapter. ECU Fuse Installation If a fuse fails during operation, inspect the DFI system to determine the cause, and then replace it with a new fuse of proper amperage. Refer to the Fuse Installation in ...

Coolant Deterioration Inspection
Remove the right lower fairing (see Lower Fairing Removal in the Frame chapter). Visually inspect the coolant in the reserve tank [A]. If whitish cotton-like wafts are observed, aluminum parts in the cooling system are corroded. If the coolant is brown, iron or steel parts are rusting. I ...

Air Cleaner Housing Installation
For ZX1000JD/KD, be sure to install the pad [A]. Install the clamp bolt heads [A] inside as shown in the figure. Install the air cleaner housing on the throttle body assy. Push in the ducts [B] touch the stoppers [C] of the throttle body. Be sure the hoses are routed correctly ...