Kawasaki Ninja Service Manual: Air Intake Duct Assembly (Other than US, CA and CAL Models)

Kawasaki Ninja Service Manual / Fuel System (DFI) / Air Line / Air Intake Duct Assembly (Other than US, CA and CAL Models)

Install the seals [A] as shown in the figure.

Air Intake Duct Assembly (Other than US, CA and CAL Models)

Fit the projections [A] of the air intake valve to the hole [B] of the air intake ducts.
Tighten:

Torque - Air Intake Duct Assembly Screws: 1.5 N·m (0.15 kgf·m, 13 in·lb)

Air Intake Duct Assembly (Other than US, CA and CAL Models)

Hang the shaft [A] to the air intake valve securely.

Air Intake Duct Assembly (Other than US, CA and CAL Models)

Fit the projections [A] of the air intake valve actuator [B] to the grooves [C].
Turn the air intake valve actuator clockwise (90°).
Check that the air intake valve moves smoothly
Install the seal and screen to the air intake duct securely.
Install the pad so that the open side faces downward.

Air Intake Duct Assembly (Other than US, CA and CAL Models)

Air Intake Duct Disassembly (Other than US, CA and CAL Models)

Remove: Air Intake Duct (see Air Intake Duct Removal) Seal [A] and Screen [B] Turn the air intake valve actuator [C] counterclockwise (90°). Remove the shaft [A] of the air intak ...

Air Intake Solenoid Valve Removal (Other than US, CA and CAL Models)

Remove: Upper Fairing Assembly (see Upper Fairing Assembly Removal in the Frame chapter) Connector [A] (Disconnect) Hoses [B] (Disconnect) Nut [C] Air Intake Solenoid Valve [D] ...

Other materials:

Backups
The ECU takes the following measures to prevent engine damage when the DFI, ignition, S-KTRC or immobilizer system parts have troubles. Note: (1): D-J Method: When the engine load is light like at idling or low speed, the ECU determines the injection quantity by calculating fr ...

Transmission Assy Assembly
Install the ball bearing [A] until it is bottomed. Turn the oil seal side to the bottom. Special Tool - Bearing Driver Set: 57001-1129 Install the bearing holder [B]. Turn the flat side to the bottom. Apply a non-permanent locking agent to the bearing holder bolts [C]. Tighten: ...

Swingarm Removal
Remove: Rear Wheel (see Rear Wheel Removal in the Wheels/Tires chapter) Mud Guard with Rear Brake Hose (see Mud Guard Removal in the Frame chapter) Rocker Arm (see Rocker Arm Removal) Remove: Brake Hose Clamp Bolt [A] Unscrew the swingarm pivot shaft nut [A]. Usi ...