Kawasaki Ninja Service Manual: Air Intake Duct Assembly (US, CA and CAL Models)

Kawasaki Ninja Service Manual / Fuel System (DFI) / Air Line / Air Intake Duct Assembly (US, CA and CAL Models)

Install the dampers [A] and seal [B] as shown in the figure.
Fit the holder [C] to the air intake ducts [D].

Projections [E] and Holes [F] Grooves [G] and Ribs [H]
Tighten:

Torque - Air Intake Duct Assembly Screws [I]: 1.5 N·m (0.15 kgf·m, 13 in·lb)

Turn the plug [J] so that the triangle marks [K] faces the front and rear.
Install the seal [L] and screen [M] to the air intake duct securely.
Install the pad [N] so that the open side [O] faces downward.

Air Intake Duct Assembly (US, CA and CAL Models)

Air Intake Duct Disassembly (US, CA and CAL Models)

Remove: Pad [A] Seal [B] and Screen [C] Plug [D] (Turn 90°) Screws [E] Holder [F] ...

Air Intake Duct Disassembly (Other than US, CA and CAL Models)

Remove: Air Intake Duct (see Air Intake Duct Removal) Seal [A] and Screen [B] Turn the air intake valve actuator [C] counterclockwise (90°). Remove the shaft [A] of the air intak ...

Other materials:

Nozzle Assy Disassembly
Remove the nozzle assy (see Nozzle Assy Removal). Pull out the secondary fuel injectors [A] from the delivery pipe assy [B]. NOTE Do not damage the insertion portions of the injectors when they are pulled out from the delivery pipe assy. NOTICE Never drop the secondary fuel injecto ...

Location of labels
All warning labels which are on your vehicle are repeated here. Read labels on your vehicle and understand them thoroughly. They contain information which is important for your safety and the safety of anyone else who may operate your vehicle. Therefore, it is very important that all warning ...

Intake Air Pressure Sensor #1 Output Voltage Inspection
Measure the output voltage at the intake air pressure sensor #1 in the same way as input voltage inspection, note the following. Disconnect the intake air pressure sensor #1 connector and connect the measuring adapter [A] between these connectors. [B] Main Harness [C] Intake Air Pressu ...