For the front caliper, be sure to install the collars [A].
Replace the washers on each side of hose fitting with new ones.
Touch the brake hoses [A] to the stopper [B] of the caliper.
Front Calipers [C] Rear Caliper [D]
WARNING After servicing, it takes several applications of the brake lever or pedal before the brake pads contact the disc, which could result in increased stopping distance and cause an accident resulting in injury or death. Do not attempt to ride the motorcycle until a firm brake lever or pedal is obtained by pumping the lever or pedal until the pads are against the disc. |
Front Caliper Disassembly
Front Caliper Assembly
Rear Caliper Disassembly
Refer to the Caliper Rubber Parts Replacement in the Periodic Maintenance chapter.
Rear Caliper Assembly
Refer to the Caliper Rubber Parts Replacement in the Periodic Maintenance chapter.
Interlock Operation Inspection
Raise the rear wheel off the ground with the stand [A].
1st Check
Start the engine to the following conditions
Condition:
Transmission Gear → 1st Position
Clutch Lever → Release
Sidestand → Down or Up
Turn the ignition switch to ON and push the starter butto ...
ESD (Electronic Steering Damper) ECU Error (Service Code E3b, ZX1000JD/KD)
If this service code appears, check that the following parts
are correctly.
Crankshaft Sensor
Gear Position Switch
Starter Lockout Switch
Main Throttle Sensor
Rear Wheel Rotation Sensor
If these parts are normal, check the ESD ECU for its
ground and power supply (see ESD ECU Power Supply
...
Crankshaft Installation
NOTE
If the crankshaft is replaced with a new one, refer to
the Connecting Rod Big End Bearing/Crankshaft Main
Bearing Insert Selection in the Specifications.
NOTICE
If the crankshaft, bearing inserts, or crankcase
halves are replaced with new ones, select the bearing
inserts and check cleara ...