For the front caliper, be sure to install the collars [A].
Replace the washers on each side of hose fitting with new ones.
Touch the brake hoses [A] to the stopper [B] of the caliper.
Front Calipers [C] Rear Caliper [D]
WARNING After servicing, it takes several applications of the brake lever or pedal before the brake pads contact the disc, which could result in increased stopping distance and cause an accident resulting in injury or death. Do not attempt to ride the motorcycle until a firm brake lever or pedal is obtained by pumping the lever or pedal until the pads are against the disc. |
Front Caliper Disassembly
Front Caliper Assembly
Rear Caliper Disassembly
Refer to the Caliper Rubber Parts Replacement in the Periodic Maintenance chapter.
Rear Caliper Assembly
Refer to the Caliper Rubber Parts Replacement in the Periodic Maintenance chapter.
Crankshaft Side Clearance Inspection
Insert a thickness gauge [A] between the thrust washer
[B] on the crankcase and the crank web [C] at the #3 main
journal to determine clearance.
If the clearance exceeds the service limit, replace the
thrust washers as a set and check the width of the crankshaft
#3 main journal.
Cra ...
Passenger’s Seat Removal
Remove the passenger’s seat by inserting
the ignition key into the seat
lock, and turning it clockwise.
A. Seat Lock
B. Ignition Key
C. Passenger’s seat
D. Pull up
NOTE
When removing the passenger’s
seat, pull it up while turning the key. ...
Special Tools and Sealant
Compression Gauge, 20 kgf/cm²:
57001-221
Valve Spring Compressor Assembly:
57001-241
Valve Spring Compressor Adapter,
25:
57001-1019
Valve Seat Cutter, 45° - 27.5:
57001-1114
Valve Seat Cutter, 45° - 32:
57001-1115
Valve Seat Cutter, 32° - 28:
57001-1119
Valve Seat Cutter ...