Before completing any service on the motorcycle, disconnect the battery cables from the battery to prevent the engine from accidentally turning over. Disconnect the ground cable (–) first and then the positive (+). When completed with the service, first connect the positive (+) cable to the positive (+) terminal of the battery then the negative (–) cable to the negative terminal.
Edges of Parts
Lift large or heavy parts wearing gloves to prevent injury from possible sharp edges on the parts.
Solvent
Use a high flash-point solvent when cleaning parts. High flash-point solvent should be used according to directions of the solvent manufacturer.
Before Servicing
Cleaning Vehicle before DisassemblyEngine Installation
Apply molybdenum disulfide grease to the threads of the
adjusting collars [A].
Install the adjusting collars to crankcase backside until
end of the threads.
Install the adjusting collar [A] to the frame until end of the
threads.
Replace the engine mounting nuts with ne ...
Valve Installation
NOTICE
Do not lap the valve to the valve seat, using the
grinding compound. It will come off oxide film
treated surface of the valve.
Replace the oil seal with a new one.
Apply a thin coat of molybdenum disulfide grease to the
valve stem before valve installation.
Install the springs so ...
Rider’s Seat Removal
Remove the bolts and seat cover.
A. Bolts
B. Seat Cover
Remove the mounting bolts and pull
off the seat upward.
A. Mounting Bolts
B. Rider’s Seat ...