Kawasaki Ninja Service Manual: Alternator Cover Installation
- Using a high flash-point solvent, clean off any oil or dirt
that may be on the silicone sealant coating area. Dry
them with a clean cloth.
- Apply silicone sealant to the alternator lead grommet and
crankcase halves mating surface [A] on the front and rear
sides of the cover mount.
Sealant - Liquid Gasket, TB1211F: 92104-0004
- Check that dowel pins [B] are in place on the crankcase.
- Replace the alternator cover gasket with a new one.
- Install the alternator cover [A] and the clamps [B].
Fit the upper clamp to the side [C] of the alternator cover.
Fit the lower clamp to the stopper [D] of the alternator
cover.
- Tighten:
Torque - Alternator Cover Bolts: 9.8 N·m (1.0 kgf·m, 87
in·lb)
- Connect the alternator lead connector and run the leads
correctly (see Cable, Wire, and Hose Routing section in
the Appendix chapter).
Remove:
Upper Fairing Assembly (see Upper Fairing Assembly
Removal in the Frame chapter)
Air Cleaner Housing (see Air Cleaner Housing Removal
in the Fuel System (DFI) chapter)
Bolt [A]
...
Remove:
Alternator Cover (see Alternator Cover Removal)
Holding Plate Bolt [A] and Plate [B]
Alternator Lead Grommet [C]
Stator Coil Bolts [D]
Remove the stator coil [E] from the alternat ...
Other materials:
Tire Removal
Remove:
Wheels (see Front/Rear Wheel Removal)
Valve Core (Let out the air)
To maintain wheel balance, mark the valve stem position
on the tire with chalk so that the tire can be reinstalled in
the same position.
Chalk Mark or Yellow Mark [A]
Valve Stem [B]
Align [C]
Lu ...
Liquid Gasket, Non-permanent Locking Agent
For applications that require Liquid Gasket or a
Non-permanent Locking Agent, clean the surfaces so
that no oil residue remains before applying liquid gasket or
non-permanent locking agent. Do not apply them excessively.
Excessive application can clog oil passages and
cause serious damage.
...
Wiring Diagram (US, CA and CAL with KIBS Models)
ZX1000KC
ZX1000KD
...
Alternator Cover Removal
Stator Coil Removal