Clean the vehicle thoroughly before disassembly. Dirt or other foreign materials entering into sealed areas during vehicle disassembly can cause excessive wear and decrease performance of the vehicle.
Arrangement and Cleaning of Removed Parts
Disassembled parts are easy to confuse. Arrange the parts according to the order the parts were disassembled and clean the parts in order prior to assembly.
Battery Ground
Storage of Removed PartsSwingarm Bearing Installation
Replace the needle bearings, ball bearing, grease seals
and circlip with new ones.
Install the needle bearings, ball bearing, grease seals and
circlip as shown in the figure.
Insert the needle bearing driver [A] into the needle bearing
[B] and press the needle bearing into the housing u ...
Exhaust Pipe Installation
Replace the exhaust pipe gaskets [A] and premuffler
chamber gasket [B] with new ones.
Install the premuffler chamber gasket to the premuffler
chamber [C] until it is bottomed so that the chamfer side
faces exhaust pipe [D].
Install the exhaust pipe clamp [E] as shown in the figure.
I ...
Throttle Body Assy Holder Installation
Be sure to install the new O-rings [A].
Using a high flash-point solvent, clean off any oil or dirt
that may be on the silicone sealant coating area. Dry
them with a clean cloth.
Apply silicone sealant to any two positions of the new O
-ring.
Sealant - Liquid Gasket, TB1211F: 92104-0 ...