Clean the vehicle thoroughly before disassembly. Dirt or other foreign materials entering into sealed areas during vehicle disassembly can cause excessive wear and decrease performance of the vehicle.
Arrangement and Cleaning of Removed Parts
Disassembled parts are easy to confuse. Arrange the parts according to the order the parts were disassembled and clean the parts in order prior to assembly.
Battery Ground
Storage of Removed PartsExhaust Pipe Removal
Remove:
Radiator (see Radiator and Radiator Fan Removal in the
Cooling System chapter)
Exhaust Pipe Clamp Bolt [A] (Loosen)
Remove the exhaust pipe holder nuts [A], and pull out the
exhaust pipe [B] forward from the premuffler chamber.
...
Engine No. ZXT00JE003022
1. Heat Insulation Rubber Plate
2. For Air Switching Valve Hoses (Place the air switching valve above the
rubber plate.)
3. For Air Suction Valve Cover
4. For Throttle Body Assy Holder #2 and #3
5. For Throttle Body Assy Holder #1
6. For Water Temperature Sensor
7. Insert the tab into th ...
DFI System Wiring Diagram
Part Names
1. Air Intake Solenoid Valve (Other than US, CA and CAL Models)
2. Front Wheel Rotation Sensor
3. Engine Stop Switch
4. Starter Button
5. Air Switching Valve
6. Stick Coil #1, #2, #3, #4
7. Spark Plugs
8. Intake Air Temperature Sensor
9. Crankshaft Sensor
10. Secondary Fuel ...