Kawasaki Ninja Service Manual: Brake Disc Wear Inspection

Kawasaki Ninja Service Manual / Brakes / Brake Disc / Brake Disc Wear Inspection

Measure the thickness of each disc [A] at the point where it has worn the most.

If the disc has worn past the service limit, replace it.

Measuring Area [B]

Brake Disc Wear Inspection

Brake Disc Thickness Standard:

Front 5.3 5.7 mm (0.21
0.22 in.)

Rear 4.8 5.2 mm (0.19
0.20 in.)

Service Limit:

Front 5.0 mm (0.20 in.)

Rear 4.5 mm (0.18 in.)

Brake Disc Installation

Install the brake disc on the wheel so that the marked side [A] faces out. Front Brake Discs [B] Rear Brake Disc [C] Apply a non-permanent locking agent to the threads of the brake disc ...

Brake Disc Warp Inspection

Raise the wheel off the ground with the jack. Special Tools - Jack: 57001-1238 Jack Attachment: 57001-1608 For front disc inspection, turn the handlebar fully to one side. Set up a dial ...

Other materials:

Headlight Bulb Replacement
Turn the cover [A] counterclockwise, and remove it. Disconnect the headlight connector [A]. Open the clamp [B], and remove the bulb. NOTICE When handling the quartz-halogen bulb, never touch the glass portion with bare hands. Always use a clean cloth. Oil contamination from hand ...

Swingarm Installation
Visually inspect the chain guide [A]. Replace the chain guide if it shows any signs of abnormal wear or damage. Apply a non-permanent locking agent to the threads of the chain guide bolt [B]. Apply plenty of grease to the lip of the oil seals [A]. Be sure to install the oil seals ...

For Secondary Fuel Injectors
Remove the fuel tank (see Fuel Tank Removal). Disconnect the secondary fuel injector connector [A]. Connect a digitalmeter to the terminals in each secondary fuel injector [A]. Measure the secondary fuel injector resistance. Secondary Fuel Injector Resistance Standard: Abo ...