If the disc has worn past the service limit, replace it.
Measuring Area [B]
Brake Disc Thickness Standard:
Front 5.3 
5.7 mm (0.21
0.22 in.)
Rear 4.8 
5.2 mm (0.19
0.20 in.)
Service Limit:
Front 5.0 mm (0.20 in.)
Rear 4.5 mm (0.18 in.)
Brake Disc Installation
Brake Disc Warp InspectionFuels Containing Oxygenates
Gasoline frequently contains oxygenates
(alcohols and ethers) especially
in areas of the U.S. and Canada
which are required to sell such reformulated
fuels as part of a strategy to
reduce exhaust emissions.
The types and volume of fuel oxygenates
approved for use in unleaded
gasoline by th ...
Water Temperature Sensor Removal/Installation
NOTICE
Never drop the water temperature sensor especially
on a hard surface. Such a shock to the sensor can
damage it.
Remove the throttle body assy (see Throttle Body Assy
Removal in the Fuel System (DFI) chapter).
Drain the coolant (see Coolant Change in the Periodic
Maintenance c ...
Replacement Parts
Replacement parts must be KAWASAKI genuine or
recommended by KAWASAKI. Gaskets, O-rings, oil seals,
grease seals, circlips, cotter pins or self-locking nuts must
be replaced with new ones whenever disassembled.
Assembly Order
In most cases assembly order is the reverse of disassembly,
howe ...