If the disc has worn past the service limit, replace it.
Measuring Area [B]
Brake Disc Thickness Standard:
Front 5.3 
5.7 mm (0.21
0.22 in.)
Rear 4.8 
5.2 mm (0.19
0.20 in.)
Service Limit:
Front 5.0 mm (0.20 in.)
Rear 4.5 mm (0.18 in.)
Brake Disc Installation
Brake Disc Warp InspectionBrake Pedal Installation
Apply grease to the brake pedal pivot shaft [A].
Install:
Washers [B]
Brake Pedal [C]
Apply a non-permanent locking agent to the threads of
the brake pedal mounting bolt [D], and tighten it.
Torque - Brake Pedal Mounting Bolt: 8.8 N·m (0.90 kgf·m,
78 in·lb)
Install the re ...
Separator Operation Test
WARNINGGasoline is extremely flammable and can be
explosive
under certain conditions. Turn the ignition
switch OFF. Do not smoke. Make sure the area is
well-ventilated and free from any source of flame
or sparks; this includes any appliance with a pilot
light.
...
Interlock Operation Inspection
Raise the rear wheel off the ground with the stand [A].
1st Check
Start the engine to the following conditions
Condition:
Transmission Gear → 1st Position
Clutch Lever → Release
Sidestand → Down or Up
Turn the ignition switch to ON and push the starter butto ...