Kawasaki Ninja Service Manual: Brake Disc Wear Inspection

Kawasaki Ninja Service Manual / Brakes / Brake Disc / Brake Disc Wear Inspection

If the disc has worn past the service limit, replace it.

Measuring Area [B]

Brake Disc Wear Inspection


Brake Disc Thickness Standard:

Front 5.3 5.7 mm (0.21
0.22 in.)


Rear 4.8 5.2 mm (0.19
0.20 in.)


Service Limit:

Front 5.0 mm (0.20 in.)

Rear 4.5 mm (0.18 in.)

Brake Disc Installation
Install the brake disc on the wheel so that the marked side [A] faces out. Front Brake Discs [B] Rear Brake Disc [C] Apply a non-permanent locking agent to the threads of the brake disc ...

Brake Disc Warp Inspection
Raise the wheel off the ground with the jack. Special Tools - Jack: 57001-1238 Jack Attachment: 57001-1608 For front disc inspection, turn the handlebar fully to one side. Set up a dial ...

Other materials:

Inquiries to Rider
DFI Diagnosis Flow Chart Each rider reacts to problems in different ways, so it is important to confirm what kind of symptoms the rider has encountered. Try to find out exactly what problem occurred under exactly what conditions by asking the rider; knowing this information may h ...

Exhaust Butterfly Valve Actuator Resistance Inspection
Turn the ignition switch to OFF. Disconnect the exhaust butterfly valve actuator lead connector (2 pins connector) [A]. Set the hand tester to the × 1 Ω range and connect it to the exhaust butterfly valve actuator connector. Special Tool - Hand Tester: 57001-1394 Measure ...

Parts Removal/Installation
WARNINGGasoline is extremely flammable and can be explosive under certain conditions. Turn the ignition switch OFF. Do not smoke. Make sure the area is well-ventilated and free from any source of flame or sparks; this includes any appliance with a pilot light. NOTICE ...