Kawasaki Ninja Service Manual: Brake Disc Wear Inspection

Kawasaki Ninja Service Manual / Brakes / Brake Disc / Brake Disc Wear Inspection

If the disc has worn past the service limit, replace it.

Measuring Area [B]

Brake Disc Wear Inspection


Brake Disc Thickness Standard:

Front 5.3 5.7 mm (0.21
0.22 in.)


Rear 4.8 5.2 mm (0.19
0.20 in.)


Service Limit:

Front 5.0 mm (0.20 in.)

Rear 4.5 mm (0.18 in.)

Brake Disc Installation
Install the brake disc on the wheel so that the marked side [A] faces out. Front Brake Discs [B] Rear Brake Disc [C] Apply a non-permanent locking agent to the threads of the brake disc ...

Brake Disc Warp Inspection
Raise the wheel off the ground with the jack. Special Tools - Jack: 57001-1238 Jack Attachment: 57001-1608 For front disc inspection, turn the handlebar fully to one side. Set up a dial ...

Other materials:

Refreshing Charge
Remove the battery (see Battery Removal). Do refresh charge by following method according to the battery terminal voltage. WARNINGThis battery is sealed type. Charge with current and time as stated below. Terminal Voltage: 12.0 12.7 V Standard Charge (see following ...

IC Igniter Inspection
The IC igniter is built in the ECU [A]. Refer to the following items. Interlock Operation Inspection (see Interlock Operation Inspection) Ignition System Troubleshooting (see Ignition System section) ECU Power Supply Inspection (see ECU Power Supply Inspection in the Fuel System (D ...

Rear Wheel Rotation Sensor Removal
NOTICE The wheel rotation sensor should be handled carefully, never struck sharply, as with a hammer, or allowed to fall on a hard surface since the wheel rotation sensor is precision made. Be careful not to get water or mud on the wheel rotation sensor. Do not try to disassemble or repair t ...