Kawasaki Ninja Service Manual: Clutch Housing Spline Inspection

Clutch Housing Finger Inspection

Visually inspect the clutch housing fingers [A] where the friction plate tangs [B] hit them. If they are badly worn or if there are groove cuts where the tangs hit, replace the housing. Also, ...

Damper Cam Inspection

Remove the clutch (see Clutch Removal). Visually inspect the damper cam[A], cam follower [B], and the torque limiter spring [C]. Replace the part if it appears damaged. ...

Other materials:

Front Seat Installation
Installation is the reverse of removal. Note the following. Check that the dampers [A] are in place on the front seat. Install the collars [B] as shown in the figure. Place the seat hooks [A] under the fuel tank bracket [B]. ...

Release Shaft Installation
Apply grease to the oil seal lips on the upper ridge of the clutch cover. Apply engine oil to the needle bearings in the hole of the clutch cover. Applymolybdenum disulfide grease to the pusher-holding portion [A] on the release shaft. Install the washer [B] and spring [C]. ...

Liquid Gasket, Non-permanent Locking Agent
For applications that require Liquid Gasket or a Non-permanent Locking Agent, clean the surfaces so that no oil residue remains before applying liquid gasket or non-permanent locking agent. Do not apply them excessively. Excessive application can clog oil passages and cause serious damage. ...