If there are notches worn into the splines, replace the sub clutch hub. Also, replace the steel plates if their teeth are damaged.
Clutch Housing Finger Inspection
Damper Cam InspectionHoses and Pipes
Hose Installation
Install the hoses and pipes, being careful to follow bending
direction. Avoid sharp bending, kinking, flattening or
twisting.
Run the hoses (see Cable, Wire, and Hose Routing section
in the Appendix chapter).
Install the clamp [A] as near as possible to the hose end
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Throttle Body Assy Installation
Apply a thin coat of grease to the throttle cable lower ends.
Fit the accelerator cable end [A] and the decelerator cable
end [B] into the throttle pulley.
Install the clamp [C] securely.
Install the throttle body assy holder clamp bolt heads [A]
outside as shown in the figure.
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Wiring Diagram (Other than US, CA and CAL without KIBS Models)
ZX1000JC
ZX1000JD
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