If they are badly worn or if there are groove cuts where the tangs hit, replace the housing. Also, replace the friction plates if their tangs are damaged.
Clutch Spring Free Length Measurement
Clutch Housing Spline InspectionShifting Gears
Close the throttle while pulling in the
clutch lever.
Shift into the next higher or lower
gear.
Open the throttle part way, while releasing
the clutch lever.
For smooth riding, each gear position
should cover the proper rate of speed
shown in the table.
WARNINGDownshifti ...
Damping Force Adjustment (
ZX1000JC/KC)
To adjust the damping force, turn the damping adjuster
[A] until you feel a click.
The standard adjuster setting is the 18th click from the
1st of the fully clockwise position. If the damping feels too
soft or too stiff, adjust it in accordance with the following
table.
Damping Force Adj ...
Exhaust Butterfly Valve Actuator Removal
NOTICE
Never drop the exhaust butterfly valve actuator especially
on a hard surface. Such a shock to the actuator
can damage it.
Remove:
Front Seat (see Front Seat Removal in the Frame chapter)
Clamp [A]
Screws [B] and Washers
Slide the covers [A] and loosen the lock nuts [B] ...