Kawasaki Ninja Service Manual: DFI Servicing Precautions

Kawasaki Ninja Service Manual / Fuel System (DFI) / DFI Servicing Precautions

There are a number of important precautions that should be followed servicing the DFI system.

DFI Servicing Precautions


Replace the fuel hose if any fraying, cracks or bulges are noticed.

Torque - Oil Filler Plug: Hand-tighten

DFI Servicing Precautions


Special Tools and Sealant
Oil Pressure Gauge, 5 kgf/cm²: 57001-125 Hand Tester: 57001-1394 Needle Adapter Set: 57001-1457 Extension Tube: 57001-1578 Fuel Pressure Gauge Adapter: 57001-1593 Fuel Hose: 57001- ...

Troubleshooting the DFI System
The warning indicator light (LED) [A] is used for the FI indicator, immobilizer indicator (immobilizer equipped models), water temperature warning indicator and oil pressure warning indicator. ...

Other materials:

Brake Line Bleeding
The brake fluid has a very low compression coefficient so that almost all the movement of the brake lever or pedal is transmitted directly to the caliper for braking action. Air, however, is easily compressed. When air enters the brake lines, brake lever or pedal movement will be partially used ...

Exhaust Butterfly Valve Cable Installation
Confirm whether pulley [A] is an angle shown in the figure. 41.7° ±7° [B] This position is original position of the pulley. NOTE Correct the position electrically after confirming the use is discontinued and there is no damage when differing from the angle of shown in the figure. ...

Refreshing Charge
Remove the battery (see Battery Removal). Do refresh charge by following method according to the battery terminal voltage. WARNINGThis battery is sealed type. Charge with current and time as stated below. Terminal Voltage: 12.0 12.7 V Standard Charge (see following ...