NOTICE
The O-rings between the side plates seal in the lubricant between the pin and the bushing. To avoid damaging the O-rings and resultant loss of lubricant, observe the following rules.
Use only kerosene or diesel oil for cleaning of the O-ring of the drive chain. Any other cleaning solution such as gasoline will cause deterioration and swelling of the O-ring. Immediately blow the chain dry with compressed air after cleaning. Complete cleaning and drying the chain within 10 minutes.
Oil Applied Areas [A] O-rings [B]
Final Drive
Drive Chain Slack InspectionDrive Chain Removal/Installation
NOTE
Since the drive chain is installed through the swingarm,
The chain can not be removed other than by cutting it.
Prepare the new link pin, link plate, grease seals, and
tools for rejoining the chain.
Remove:
Bolts [A]
Front Footpeg Bracket [B]
Remove:
Bolts [A]
Chain Cover [B]
...
Clutch Plate, Wear, Damage Inspection
Visually inspect the friction and steel plates for signs of
seizure, overheating (discoloration), or uneven wear.
Measure the thickness of each friction plate [A] at several
points.
If any plates show signs of damage, or if they have worn
past the service limit, replace them with new on ...
Subthrottle Valve Actuator Inspection
NOTE
Be sure the battery is fully charged.
Remove the air cleaner housing (see Air Cleaner Housing
Removal in the Fuel System (DFI) chapter).
Turn the ignition switch to ON.
Check to see that all the subthrottle valves [A] open and
close smoothly.
Turn the ignition switch to OFF.
I ...