Kawasaki Ninja Service Manual: Exhaust System Identification

Kawasaki Ninja Service Manual / Engine Top End / Exhaust System Identification

Exhaust System Identification


Exhaust System Identification


Exhaust System Identification


Exhaust Pipe Mark Position [A]


Premuffler Chamber Mark Position [A]


Muffler Body Mark Position [A]


Premuffler Chamber [A] with Hole [B] for Oxygen Sensor [C]


Honeycomb Type Catalyst Position [A]


Specifications

Specifications


Exploded View
EO: Apply engine oil. G: Apply grease. L: Apply a non-permanent locking agent. M: Apply molybdenum disulfide grease. MO: Apply molybdenum disulfide oil solution. (mixture of the engine ...

Special Tools and Sealant
Compression Gauge, 20 kgf/cm²: 57001-221 Valve Spring Compressor Assembly: 57001-241 Valve Spring Compressor Adapter, 25: 57001-1019 Valve Seat Cutter, 45В° - 27.5: 57001-1114 Valve ...

Other materials:

Spark Plug Replacement
Remove the stick coils (see Stick Coil Removal in the Electrical System chapter). Remove the spark plugs using the 16 mm (0.63 in.) plug wrench [A] vertically. Replace the spark plug with new ones. Standard Spark Plug Type: NGK CR9EIA-9 Insert the spark plug vertically into the sp ...

Release Shaft Installation
Apply grease to the oil seal lips on the upper ridge of the clutch cover. Apply engine oil to the needle bearings in the hole of the clutch cover. Applymolybdenum disulfide grease to the pusher-holding portion [A] on the release shaft. Install the washer [B] and spring [C]. ...

Connecting Rod Twist Inspection
With the big-end arbor [A] still on V block [C], hold the connecting rod horizontally and measure the amount that the arbor [B] varies from being paralleled with the surface plate over a 100 mm (3.94 in.) length of the arbor to determine the amount of connecting rod twist. If the conne ...