Kawasaki Ninja Service Manual: Engine Top End

Water Temperature Sensor Removal/Installation Refer to the Water Temperature Sensor Removal/Installation in the Self-Diagnosis System chapter. Water Temperature Sensor Inspection Refer to the Wat ...

Exploded View

EO: Apply engine oil. G: Apply grease. L: Apply a non-permanent locking agent. M: Apply molybdenum disulfide grease. MO: Apply molybdenum disulfide oil solution. (mixture of the engine ...

Other materials:

Front Fork Oil Change
Remove the front fork (see Front Fork Removal (Each Fork Leg)). Turn the spring preload adjuster fully counterclockwise for removing the piston rod assy easily. Hold the inner tube lower end in a vise. Using the wrench [A], unscrew the top plug [B] out of the outer tube. Special Too ...

Oil Cooler Installation
Replace the O-ring [A] with a new one. Apply grease to the new O-ring. Install the water hoses and hose clamps [A] as shown in the figure. Water Hose (About 300 mm, 11.8 in.) [B] Water Hose (About 130 mm, 5.1 in.) [C] Yellow Paint [D] Tighten: Torque - Water Hose Clamp S ...

Valve Guide Installation
Apply engine oil to the valve guide outer surface before installation. Heat the area around the valve guide hole to about 120 150°C (248 302°F). NOTICE Do not heat the cylinder head with a torch. This will warp the cylinder head. Soak the cylinder head and heat the oil. Usin ...