Kawasaki Ninja Service Manual: Special Tools and Sealant

Kawasaki Ninja Service Manual / Engine Top End / Special Tools and Sealant

Compression Gauge, 20 kgf/cm²: 57001-221


Valve Spring Compressor Assembly: 57001-241


Valve Spring Compressor Adapter, 25:
57001-1019


Valve Seat Cutter, 45° - 27.5:
57001-1114


Valve Seat Cutter, 45° - 32:
57001-1115


Valve Seat Cutter, 32° - 28:
57001-1119


Valve Seat Cutter Holder Bar: 57001-1128


Valve Seat Cutter, 32° - 33:
57001-1199


Valve Seat Cutter, 60° - 25:
57001-1328


Valve Seat Cutter Holder, 4.5:
57001-1330


Valve Guide Arbor, 4.5:
57001-1331


Valve Guide Reamer, 4.5:
57001-1333


Valve Seat Cutter, 60° - 33:
57001-1334


Valve Guide Driver: 57001-1564


Valve Spring Compressor Adapter,
24: 57001-1586


Compression Gauge Adapter, M10 × 1.0: 57001-1601


L-Shape Hose: 57001-1606


Washer: 57001-1612


Liquid Gasket, TB1211F: 92104-0004


Liquid Gasket, TB1216B: 92104-1064


Exhaust System Identification
Exhaust Pipe Mark Position [A] Premuffler Chamber Mark Position [A] Muffler Body Mark Position [A] Premuffler Chamber [A] with Hole [B] for Oxygen Sensor [C] Honeycomb Type Catalyst ...

Clean Air System
...

Other materials:

Front Fork Installation (Each Fork Leg)
Install the fork so that the top plug end [A] as shown in the figure. 11 mm (0.43 in.) [B] Steering Stem Head [C] Tighten: Torque - Front Fork Clamp Bolts (Lower): 23 N·m (2.3 kgf·m, 17 ft·lb) NOTE Tighten the two lower front fork clamp bolts alternately two times to ensur ...

Intake Air Pressure Sensor #2 Installation
NOTE The intake air pressure sensor #2 is the same part as the intake air pressure sensor #1. Installation is basically the reverse of removal. Position the intake air pressure sensor #2 [A] between the projections [B] on the rubber damper. Install the rubber damper [A] on the brac ...

Drive Chain Removal/Installation
NOTE Since the drive chain is installed through the swingarm, The chain can not be removed other than by cutting it. Prepare the new link pin, link plate, grease seals, and tools for rejoining the chain. Remove: Bolts [A] Front Footpeg Bracket [B] Remove: Bolts [A] Chain Cover [B] ...