Kawasaki Ninja Service Manual: Special Tools and Sealant

Kawasaki Ninja Service Manual / Engine Top End / Special Tools and Sealant

Compression Gauge, 20 kgf/cm²: 57001-221


Valve Spring Compressor Assembly: 57001-241


Valve Spring Compressor Adapter, 25:
57001-1019


Valve Seat Cutter, 45° - 27.5:
57001-1114


Valve Seat Cutter, 45° - 32:
57001-1115


Valve Seat Cutter, 32° - 28:
57001-1119


Valve Seat Cutter Holder Bar: 57001-1128


Valve Seat Cutter, 32° - 33:
57001-1199


Valve Seat Cutter, 60° - 25:
57001-1328


Valve Seat Cutter Holder, 4.5:
57001-1330


Valve Guide Arbor, 4.5:
57001-1331


Valve Guide Reamer, 4.5:
57001-1333


Valve Seat Cutter, 60° - 33:
57001-1334


Valve Guide Driver: 57001-1564


Valve Spring Compressor Adapter,
24: 57001-1586


Compression Gauge Adapter, M10 × 1.0: 57001-1601


L-Shape Hose: 57001-1606


Washer: 57001-1612


Liquid Gasket, TB1211F: 92104-0004


Liquid Gasket, TB1216B: 92104-1064


Exhaust System Identification
Exhaust Pipe Mark Position [A] Premuffler Chamber Mark Position [A] Muffler Body Mark Position [A] Premuffler Chamber [A] with Hole [B] for Oxygen Sensor [C] Honeycomb Type Catalyst ...

Clean Air System
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Other materials:

Exploded View
EO: Apply engine oil. G: Apply grease. L: Apply a non-permanent locking agent. Lh: Left-hand Threads MO: Apply molybdenum disulfide oil solution. (mixture of the engine oil and molybdenum disulfide grease in a weight ratio 10:1) R: Replacement Parts S: Follow the specified t ...

DFI Servicing Precautions
There are a number of important precautions that should be followed servicing the DFI system. This DFI system is designed to be used with a 12 V sealed battery as its power source. Do not use any other battery except for a 12 V sealed battery as a power source. Do not reverse the battery ...

Clutch Lever Installation
Install the clutch lever so that the mating surface [A] of the clutch lever clamp is aligned with the punch mark [B] of the handlebar. Tighten the upper clamp bolt first, and then the lower clamp bolt. Torque - Clutch Lever Clamp Bolts: 7.8 N·m (0.80 kgf·m, 69 in·lb) There will be ...