Kawasaki Ninja Service Manual: Special Tools and Sealant

Kawasaki Ninja Service Manual / Engine Top End / Special Tools and Sealant

Compression Gauge, 20 kgf/cm²: 57001-221


Valve Spring Compressor Assembly: 57001-241


Valve Spring Compressor Adapter, 25:
57001-1019


Valve Seat Cutter, 45° - 27.5:
57001-1114


Valve Seat Cutter, 45° - 32:
57001-1115


Valve Seat Cutter, 32° - 28:
57001-1119


Valve Seat Cutter Holder Bar: 57001-1128


Valve Seat Cutter, 32° - 33:
57001-1199


Valve Seat Cutter, 60° - 25:
57001-1328


Valve Seat Cutter Holder, 4.5:
57001-1330


Valve Guide Arbor, 4.5:
57001-1331


Valve Guide Reamer, 4.5:
57001-1333


Valve Seat Cutter, 60° - 33:
57001-1334


Valve Guide Driver: 57001-1564


Valve Spring Compressor Adapter,
24: 57001-1586


Compression Gauge Adapter, M10 × 1.0: 57001-1601


L-Shape Hose: 57001-1606


Washer: 57001-1612


Liquid Gasket, TB1211F: 92104-0004


Liquid Gasket, TB1216B: 92104-1064


Exhaust System Identification
Exhaust Pipe Mark Position [A] Premuffler Chamber Mark Position [A] Muffler Body Mark Position [A] Premuffler Chamber [A] with Hole [B] for Oxygen Sensor [C] Honeycomb Type Catalyst ...

Clean Air System
...

Other materials:

Oxygen Sensor Heater Power Source Voltage Inspection
NOTE Be sure the battery is fully charged. Turn the ignition switch to OFF. Remove the fuel tank (see Fuel Tank Removal in the Fuel System (DFI) chapter). Disconnect the oxygen sensor lead connector and connect the measuring adapter [A] between these connectors as shown in the fig ...

Balancer Installation
Position the crankshaft at #2, 3 positions TDC or at #1, 4 positions TDC. Install the balancer assembly as follows. Align the punch mark [A] on the weight and the projection [B] on the crankcase. Engage the balancer gear and the crankshaft gear. Insert the balancer shaft until it is bot ...

Bolt and Nut Tightening
In accordance with the Periodic Maintenance Chart, it is very important to check the tightness of the bolts and nuts listed here. Also, check to see that each cotter pin is in place and in good condition. Please ask your authorized Kawasaki dealer for torque values. 1. Clutch Lever Hol ...