Kawasaki Ninja Service Manual: Special Tools and Sealant

Kawasaki Ninja Service Manual / Engine Top End / Special Tools and Sealant

Compression Gauge, 20 kgf/cm²: 57001-221


Valve Spring Compressor Assembly: 57001-241


Valve Spring Compressor Adapter, 25:
57001-1019


Valve Seat Cutter, 45° - 27.5:
57001-1114


Valve Seat Cutter, 45° - 32:
57001-1115


Valve Seat Cutter, 32° - 28:
57001-1119


Valve Seat Cutter Holder Bar: 57001-1128


Valve Seat Cutter, 32° - 33:
57001-1199


Valve Seat Cutter, 60° - 25:
57001-1328


Valve Seat Cutter Holder, 4.5:
57001-1330


Valve Guide Arbor, 4.5:
57001-1331


Valve Guide Reamer, 4.5:
57001-1333


Valve Seat Cutter, 60° - 33:
57001-1334


Valve Guide Driver: 57001-1564


Valve Spring Compressor Adapter,
24: 57001-1586


Compression Gauge Adapter, M10 × 1.0: 57001-1601


L-Shape Hose: 57001-1606


Washer: 57001-1612


Liquid Gasket, TB1211F: 92104-0004


Liquid Gasket, TB1216B: 92104-1064


Exhaust System Identification
Exhaust Pipe Mark Position [A] Premuffler Chamber Mark Position [A] Muffler Body Mark Position [A] Premuffler Chamber [A] with Hole [B] for Oxygen Sensor [C] Honeycomb Type Catalyst ...

Clean Air System
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Other materials:

Kawasaki Clean Air System
The Kawasaki Clean Air System (KCA) is a secondary air suction system that helps the exhaust gases to burn more completely. When the spent fuel charge is released into the exhaust system, it is still hot enough to burn. The KCA System allows extra air into the exhaust system so that the spen ...

Rider’s Seat Removal
Remove the bolts and seat cover. A. Bolts B. Seat Cover Remove the mounting bolts and pull off the seat upward. A. Mounting Bolts B. Rider’s Seat ...

Transmission Shaft Assembly
Apply molybdenum disulfide oil solution to the sliding surfaces of the gears and shafts. Install the gears and the gear bushings [A] with their holes [B] aligned. Replace any circlips removed with new ones. Install the circlips [A] so that the opening [B] of it is aligned with ...