For applications that require Liquid Gasket or a Non-permanent Locking Agent, clean the surfaces so that no oil residue remains before applying liquid gasket or non-permanent locking agent. Do not apply them excessively.
Excessive application can clog oil passages and cause serious damage.
Press
For items such as bearings or oil seals that must be pressed into place, apply small amount of oil to the contact area. Be sure to maintain proper alignment and use smooth movements when installing.
Gasket, O-ring
Ball Bearing and Needle BearingExhaust Pipe Installation
Replace the exhaust pipe gaskets [A] and premuffler
chamber gasket [B] with new ones.
Install the premuffler chamber gasket to the premuffler
chamber [C] until it is bottomed so that the chamfer side
faces exhaust pipe [D].
Install the exhaust pipe clamp [E] as shown in the figure.
I ...
KIBS Hydraulic Unit Inspection
Remove the KIBS hydraulic unit (see KIBS Hydraulic Unit
Removal).
Visually inspect the connector terminals [A].
Replace the KIBS hydraulic unit or main harness if either
of the terminals are cracked, bent, or otherwise damaged.
If the KIBS hydraulic unit connector is clogged with mud
or ...
Rear Brake Pad Installation
Check that the pad spring is in place on the caliper.
Push the caliper piston in as far as it will go.
Install the piston side pad [A] first, and then another pad.
Fit the brake pad end into the recess [B] of the caliper
holder.
Install the pad pin and the plug.
Tighten:
Torque - ...