Kawasaki Ninja Service Manual: Fuel Tank Installation

Kawasaki Ninja Service Manual / Fuel System (DFI) / Fuel Tank / Fuel Tank Installation

If the dampers are damaged or deteriorated, replace them.

Fuel Tank Installation


Fuel Tank Installation


Install the pad [A], hooks [B] and trim [C] on the fuel tank as shown in the figure.

[D] Attach the pad on the fuel tank so that it covers entire round from end to end.

[E] View N [F] Attach the hook parallel to this line.

[G] View L [H] Attach the hook so that the corner of it contacts the bracket.

[I] Front [J] View M [K] After installation, fix the rear end of the trim to the fuel tank by hand.

Fuel Tank Installation


To prevent the gasoline from flowing into or out of the canister, hold the separator perpendicular to the ground.

Connect the hoses according to the diagram of the evaporative emission control system. Make sure they do not get pinched or kinked.

Run the hoses with a minimum of bending so that the air or vapor will not be obstructed.

Fuel Tank Installation


Fuel Tank Installation


WARNING

Leaking fuel can cause a fire or explosion resulting in serious burns. Make sure the hose joint is installed correctly on the delivery pipe by sliding the joint.

If it comes off, reinstall the hose joint.

Fuel Tank Installation


Fuel Tank Installation


Insert the projections [A] of the upper fuel tank cover [B] into the holes [C] of the fuel tank.

Fuel Tank Installation


Insert the hook portion [A] of the fuel tank into the slot [B] of the fuel tank cover.

Insert the projections [C] into the holes [D], and then attach the hook fastener [E] to the hook fastener [F] on the fuel tank.

Fuel Tank Installation


Fuel Tank Removal
WARNINGGasoline is extremely flammable and can be explosive under certain conditions, creating the potential for serious burns. Make sure the area is well-ventilated and free from ...

Fuel Tank and Cap Inspection
Visually inspect the gasket [A] on the tank cap for any damage. Replace the gasket if it is damaged. Check to see if the water drain pipe [B] and fuel breather pipe [C] in the tank are n ...

Other materials:

Rear Caliper Holder Shaft Wear
The caliper body must slide smoothly on the caliper holder shafts [A]. If the body does not slide smoothly, one pad will wear more than the other, pad wear will increase, and constant drag on the disc will raise brake and brake fluid temperature. Check to see that the caliper holder shafts ar ...

Warning Indicator Light (Red)
This red warning indicator light and the oil pressure warning symbol ( ) should go on whenever the ignition switch is turned to “ON” and go off after starting the engine. A. Warning Indicator Light (Red) B. Warning Symbols This red warning indicator light has the two warning function ...

KIBS Troubleshooting Outline
When an abnormality in the system occurs, the ABS indicator light (LED) and KIBS indicator light (LED) light up and the KIBS warning symbol are displayed on the LCD (Liquid Crystal Display) to alert the rider. In addition, the nature of the fault is stored in the memory of the KIBS hydraulic uni ...