Brake Wear Inspection
Inspect the brakes for wear. For each front and rear disc brake caliper, if the thickness of either pad is less than 1 mm (0.04 in.), replace both pads in the caliper as a set. Pad replacement should be done by an authorized Kawasaki dealer.

A. Lining Thickness
B. 1 mm (0.04 in.)
Lubrication
Brake FluidAir Switching Valve (Service Code 64)
Air Switching Valve Removal/Installation
Refer to the Air Switching Valve Removal/Installation in
the Engine Top End chapter.
Air Switching Valve Inspection
Refer to the Air Switching Valve Unit Test in the Electrical
System chapter.
If the air switching valve [A] is normal, check ...
Caliper Installation
Install the caliper and brake hose lower end.
For the front caliper, be sure to install the collars [A].
Replace the washers on each side of hose fitting with new
ones.
Touch the brake hoses [A] to the stopper [B] of the caliper.
Front Calipers [C]
Rear Caliper [D]
Tighten:
To ...
Balancer Assemble
Apply molybdenum disulfide oil solution to the ribs of the
balancer [A].
Apply molybdenum disulfide oil solution to the ribs of the
balancer gear [A].
Check that the rubber dampers [B] are in place.
Face the linked portion [C] to the bottom.
Assemble the balancer weight ...