Do not remove pressed oil or grease seals unless removal is necessary. Replace with new ones whenever removed.
Press new oil seals with manufacture and size marks facing out. Make sure the seal is aligned properly when installing.
Apply specified grease to the lip of seal before installing the seal.
Circlips, Cotter Pins
Replace the circlips or cotter pins that were removed with new ones. Take care not to open the clip excessively when installing to prevent deformation.
Ball Bearing and Needle Bearing
LubricationFuel Injector Fuel Line Inspection
Remove:
Fuel Tank (see Fuel Tank Removal)
Air Cleaner Housing (see Air Cleaner Housing Removal)
Disconnect:
Primary and Secondary Fuel Hoses (see Fuel Hose Replacement
in the Periodic Maintenance chapter)
Do not remove the nozzle assy from the air cleaner housing.
Be sure to pla ...
Coolant Flow Chart
1. Radiator
2. Radiator Fan
3. Water Pump
4. Oil Cooler
5. Oil Cooler Intake Hose
6. Oil Cooler Outlet Hose
7. Cylinder Jacket
8. Cylinder Head Jacket
9. Thermostat Housing
10. Air Bleeder Hose
11. Radiator Cap
12. Radiator Overflow Hose
13. Reserve Tank
14. Reserve Tank Overflow Ho ...
Cylinder (Upper Crankcase) Wear Inspection
Split the crankcase (see Crankcase Splitting).
Remove the pistons (see Piston Removal).
Assemble the cylinder (upper crankcase) [A], the cylinder
head [B] and the cylinder head gasket [C].
Tighten the cylinder head bolts (see Cylinder Head Installation
in the Engine Top End chapter).
...